Charging System How To Proceed With Troubleshooting

Power Source Network. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Battery Charging. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. VEHICLE BROUGHT TO WORKSHOP

  2. CUSTOMER PROBLEM ANALYSIS CHECK

  3. INSPECT BATTERY VOLTAGE

  4. INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*

  5. CHECK DTC AND FREEZE FRAME DATA*

  6. CLEAR DTC AND FREEZE FRAME DATA*

  7. PROBLEM SYMPTOMS TABLE

  8. OVERALL ANALYSIS AND TROUBLESHOOTING*

  9. CHECK ECM CIRCUIT

  10. CHECK FOR INTERMITTENT PROBLEMS

  11. CONDUCT PARTS INSPECTION

  12. IDENTIFY PROBLEM

  13. ADJUST AND/OR REPAIR

  14. CONDUCT CONFIRMATION TEST

Charging System -- How To Proceed With Troubleshooting


HINT:
*: Use the GTS.


1.VEHICLE BROUGHT TO WORKSHOP

    NEXT


    2.CUSTOMER PROBLEM ANALYSIS CHECK
      HINT:
      1. In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.
      2. Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.
      1. The following 5 items are important points in the problem analysis:

        What
        		Vehicle model, system name
        When
        		Date, time, occurrence frequency
        Where
        		Road conditions
        Under what conditions?
        		Running conditions, driving conditions, weather conditions
        How did it happen?
        		Problem symptoms

    NEXT


    3.INSPECT BATTERY VOLTAGE

    1. Measure the battery voltage.

      Standard voltage:
      11 to 14 V
      If the voltage is below 11 V, recharge or replace the battery before proceeding to the next step.

    NEXT


    4.INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*

    1. Use the GTS to check if the CAN communication system is functioning normally.

      1. for LHD with Central Gateway ECU (Click here).
      2. for RHD with Central Gateway ECU (Click here).
      3. for LHD without Central Gateway ECU (Click here).
      4. for RHD without Central Gateway ECU (Click here).
      2. Result:
      Result
      		Proceed to
      CAN communication system DTC is not output
      		A
      CAN communication system DTC is output (for LHD with Central Gateway ECU)
      		B
      CAN communication system DTC is output (for RHD with Central Gateway ECU)
      		C
      CAN communication system DTC is output (for LHD without Central Gateway ECU)
      		D
      CAN communication system DTC is output (for RHD without Central Gateway ECU)
      		E


    		B.
    GO TO CAN COMMUNICATION SYSTEM (Click here)

    		C.
    GO TO CAN COMMUNICATION SYSTEM (Click here)

    		D.
    GO TO CAN COMMUNICATION SYSTEM (Click here)

    		E.
    GO TO CAN COMMUNICATION SYSTEM (Click here)
    A


    5.CHECK DTC AND FREEZE FRAME DATA*

    1. Check for DTCs (Click here).

    2. Check for freeze frame data (Click here).

      3. HINT:
      Record or print DTCs and freeze frame data if necessary.

    NEXT


    6.CLEAR DTC AND FREEZE FRAME DATA*

    1. Clear the DTCs and freeze frame data (Click here).


    NEXT


    7.PROBLEM SYMPTOMS TABLE (Click here)
      Result:
      Result
      		Proceed to
      Malfunctioning parts are not confirmed
      		A
      Malfunctioning parts are confirmed
      		B


    		B.
    Go to step 13
    A


    8.OVERALL ANALYSIS AND TROUBLESHOOTING*

    1. Data List / Active Test (Click here).

      2. Result:
      Result
      		Proceed to
      Malfunctioning parts are not confirmed
      		A
      Malfunctioning parts are confirmed
      		B


    		B.
    Go to step 13
    A


    9.CHECK ECM CIRCUIT
      HINT:
      Refer to Terminals of ECM (Click here).
      Result:
      Result
      		Proceed to
      OK
      		A
      NG
      		B


    		B.
    Go to step 13
    A


    10.CHECK FOR INTERMITTENT PROBLEMS
      HINT:
      Refer to Symptom Simulation (Click here).

    NEXT


    11.CONDUCT PARTS INSPECTION

      NEXT


      12.IDENTIFY PROBLEM

        NEXT


        13.ADJUST AND/OR REPAIR

          NEXT


          14.CONDUCT CONFIRMATION TEST

            NEXT

            END