Generator (For 180 A Type) Installation

Power Source Network. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Battery Charging. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL GENERATOR ASSEMBLY

  2. CONNECT OIL COOLER TUBE

  3. CONNECT VANE PUMP ASSEMBLY

  4. INSTALL AIR CLEANER CAP AND HOSE

  5. INSTALL FRONT FENDER APRON TRIM PACKING A

  6. INSTALL FAN AND GENERATOR V BELT

  7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  8. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  9. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  11. INSTALL V-BANK COVER SUB-ASSEMBLY

Generator (For 180 A Type) -- Installation



1. INSTALL GENERATOR ASSEMBLY
  1. Install the stud bolt.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
  1. Install the generator assembly with the 3 bolts and nut.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}
  1. Connect the wire harness bracket to the generator assembly with the bolt.

    Torque:
    31 N*m{316 kgf*cm, 23 ft.*lbf}
  1. Connect the generator wire with the nut.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}
  1. Close the terminal cap.

  1. Connect the generator connector.



2. CONNECT OIL COOLER TUBE
  1. Connect the oil cooler tube with the 2 bolts.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}


3. CONNECT VANE PUMP ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
HINT:
Before performing the following procedures, move the spacer until the vane pump can be installed.
Text in Illustration
Land Cruiser. Urj200, 202 Grj200 Vdj200
Spacer
  1. Connect the vane pump to the timing chain cover with the 2 bolts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}


4. INSTALL AIR CLEANER CAP AND HOSE
  1. Install the air cleaner cap and hose, and then tighten the hose clamp.

    Torque:
    2.5 N*m{25 kgf*cm, 22 in.*lbf}
  1. Attach the 4 clamps.

  1. Connect the mass air flow meter connector and attach the clamp.

  1. Connect the No. 2 PCV hose and No. 1 air hose.



5. INSTALL FRONT FENDER APRON TRIM PACKING A
  1. Install the front fender apron trim packing A with the 3 clips.



6. INSTALL FAN AND GENERATOR V BELT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Battery Charging.Charging System.Generator (For 180 A Type)  Installation
  1. Set the fan and generator V belt onto every part.

    Text in Illustration
    *1
    Water Pump Pulley
    *2
    Fan Pulley
    *3
    No. 1 Idler Pulley
    *4
    Vane Pump Pulley
    *5
    Generator Pulley
    *6
    V-ribbed Belt Tensioner
    *7
    Crankshaft Pulley
    *8
    Cooler Compressor Pulley
  1. While turning the belt tensioner counterclockwise, remove the pin.

    NOTICE:
    Make sure that the fan and generator V belt is properly set on each pulley.
  1. Check that the belt fits properly in the ribbed grooves.

    HINT:
    Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.


7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
  1. Install the No. 1 engine under cover sub-assembly with the 10 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


8. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
  1. Push in the clip to install the front fender splash shield sub-assembly LH.

  1. Install the 3 bolts and screw.



9. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
  1. Push in the clip to install the front fender splash shield sub-assembly RH.

  1. Install the 3 bolts and 2 screws.



10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


11. INSTALL V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Battery Charging.Charging System.Generator (For 180 A Type)  Installation
  1. Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.

    Text in Illustration
    *1
    Grommet
    *2
    Pin
    *3
    Hook
    *4
    Bracket