Generator (For 100 A Type) Removal

Power Source Network. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Battery Charging. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE V-BANK COVER

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  7. REMOVE FAN AND GENERATOR V BELT

  8. REMOVE FRONT FENDER APRON TRIM PACKING B

  9. REMOVE GENERATOR ASSEMBLY

Generator (For 100 A Type) -- Removal



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE V-BANK COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Battery Charging.Charging System.Generator (For 100 A Type) Removal

  1. Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

    Text in Illustration
    *1
    		Pin
    *2
    		Hook


4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 bolts and screw.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.



5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 10 bolts and No. 1 engine under cover.



7. REMOVE FAN AND GENERATOR V BELT


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar with a diameter of 6 mm (0.236 in.) into the service hole to fix the belt tensioner in place.

    HINT:
    The pulley bolt for the belt tensioner has a left-hand thread.

  1. Remove the V belt.



8. REMOVE FRONT FENDER APRON TRIM PACKING B


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/ KDSS:
    Remove the 3 clips and front fender apron trim packing B.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/o KDSS:
    Remove the 4 clips and front fender apron trim packing B.



9. REMOVE GENERATOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the generator connector.

  1. Open the terminal cap.

  1. Remove the nut and disconnect the generator wire from terminal B.

  1. Remove the bolt and disconnect the wire harness clamp bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt and disconnect the generator bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and generator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt and generator bracket.