Charging System Noise Occurs From V-Ribbed Belt Or Generator Assembly

Power Source Network. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Battery Charging. Land Cruiser. Urj200, 202 Grj200 Vdj200

INSPECTION PROCEDURE

CONFIRM PROBLEM SYMPTOM

CHECK FAN AND GENERATOR V BELT FOR WEAR

CHECK GENERATOR PULLEY WITH CLUTCH FOR WEAR

CHECK FOR NOISE WHILE CLUTCH PULLEY IS OPERATING

INSPECT GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY

CHECK ENGAGEMENT OF GENERATOR PULLEY WITH CLUTCH

CHARGING SYSTEM - Noise Occurs from V-ribbed Belt or Generator Assembly


INSPECTION PROCEDURE

1.CONFIRM PROBLEM SYMPTOM

  1. Confirm the problem symptom.

    Result:
    Symptom
    		Proceed to
    Noise occurs from fan and generator V belt
    		A
    Noise occurs from generator assembly
    		B


B
Go to step 6
A


2.CHECK FAN AND GENERATOR V BELT FOR WEAR

  1. Check the fan and generator V belt for wear or damage.

    OK:
    The fan and generator V belt is not worn or damaged.


NG
REPLACE FAN AND GENERATOR V BELT
OK


3.CHECK GENERATOR PULLEY WITH CLUTCH FOR WEAR

  1. Check the generator pulley with clutch grooves for wear or damage.

    OK:
    The generator pulley with clutch grooves are not worn or damaged.
    Result:
    The Result
    		Proceed to
    OK
    		A
    NG (Generator Assembly (for 100 A Type))
    		B
    NG (Generator Assembly (for 130 A Type))
    		C


B
REPLACE GENERATOR PULLEY WITH CLUTCH (for 100 A Type) (Click here)

C
REPLACE GENERATOR PULLEY WITH CLUTCH (for 130 A Type) (Click here)
A


4.CHECK FOR NOISE WHILE CLUTCH PULLEY IS OPERATING

  1. Start the engine and check the generator pulley with clutch for looseness.

    OK:
    The generator pulley with clutch is not loose.


NG
TIGHTEN GENERATOR PULLEY WITH CLUTCH TO SPECIFIED TORQUE
OK


5.INSPECT GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

  1. Remove the generator assembly.

    1. for 100 A Type: (Click here)
    2. for 130 A Type: (Click here)

  1. Check the installation condition of the generator pulley cap.

    OK:
    The generator pulley cap is not loose or missing.

  1. Check for grease leaks (for wet pulley) or particle formation due to friction (for dry pulley).

    OK:
    No grease leaks (for wet pulley) or large build-up of particles (for dry pulley).

  1. Check the generator pulley with clutch for misalignment (interference with the generator assembly).

    OK:
    The generator pulley with clutch is correctly aligned (no interference with the generator assembly).


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.

    OK:
    Noise does not occur when turned in both directions.

  1. Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.

    OK:
    The generator pulley with clutch does not have runout.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, hold the fan of the generator rotor assembly located inside the generator assembly in place and check that the generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.

    OK:
    The generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.
    Result:
    The Result
    		Proceed to
    OK
    		A
    NG (Generator Assembly (for 100 A Type))
    		B
    NG (Generator Assembly (for 130 A Type))
    		C


B
REPLACE GENERATOR PULLEY WITH CLUTCH (for 100 A Type) (Click here)

C
REPLACE GENERATOR PULLEY WITH CLUTCH (for 130 A Type) (Click here)
A

INSPECT PULLEY OTHER THAN GENERATOR ASSEMBLY PULLEY

6.CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY

  1. Perform a road test and check that noise does not occur when decelerating.

    OK:
    Noise does not occur.

  1. Turn the engine off and check that no noise is produced by the generator pulley with clutch as the engine stops.

    OK:
    Noise does not occur.
    Result:
    The Result
    		Proceed to
    OK
    		A
    NG (Generator Assembly (for 100 A Type))
    		B
    NG (Generator Assembly (for 130 A Type))
    		C


B
REPLACE GENERATOR PULLEY WITH CLUTCH (for 100 A Type) (Click here)

C
REPLACE GENERATOR PULLEY WITH CLUTCH (for 130 A Type) (Click here)
A


7.CHECK ENGAGEMENT OF GENERATOR PULLEY WITH CLUTCH

  1. Remove the generator assembly.

    1. for 100 A Type: (Click here)
    2. for 130 A Type: (Click here)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, hold the fan in the generator rotor assembly located inside the generator assembly in place and check that the generator pulley with clutch locks when turned clockwise (locking direction).

    OK:
    The generator pulley with clutch locks.
    Result:
    The Result
    		Proceed to
    OK (Generator Assembly (for 100 A Type))
    		A
    OK (Generator Assembly (for 130 A Type))
    		B
    NG (Generator Assembly (for 100 A Type))
    		C
    NG (Generator Assembly (for 130 A Type))
    		D


A
REPAIR OR REPLACE GENERATOR ASSEMBLY (for 100 A Type) (Click here)

B
REPAIR OR REPLACE GENERATOR ASSEMBLY (for 130 A Type) (Click here)

C
REPLACE GENERATOR PULLEY WITH CLUTCH (for 100 A Type) (Click here)

D
REPLACE GENERATOR PULLEY WITH CLUTCH (for 130 A Type) (Click here)