Steering Linkage Removal

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Steering Gear Linkage. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  2. REMOVE ENGINE ASSEMBLY

  3. REMOVE FRONT WHEELS

  4. LOOSEN NO. 1 FRONT STABILIZER BRACKET LH

  5. LOOSEN NO. 1 FRONT STABILIZER BRACKET RH

  6. REMOVE FRONT STABILIZER LINK ASSEMBLY LH

  7. REMOVE FRONT STABILIZER LINK ASSEMBLY RH

  8. REMOVE FRONT NO. 1 STABILIZER BRACKET LH

  9. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

  10. REMOVE FRONT STABILIZER BAR

  11. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT

  12. DISCONNECT TIE ROD END SUB-ASSEMBLY LH

  13. DISCONNECT TIE ROD END SUB-ASSEMBLY RH

  14. REMOVE TIE ROD END SUB-ASSEMBLY LH

  15. REMOVE TIE ROD END SUB-ASSEMBLY RH

  16. REMOVE STEERING RACK BOOT PROTECTOR LH

  17. REMOVE STEERING RACK BOOT PROTECTOR RH

  18. DISCONNECT PRESSURE FEED TUBE ASSEMBLY

  19. REMOVE FRONT SUSPENSION REBOUND STOPPER SUB-ASSEMBLY LH

  20. REMOVE FRONT SUSPENSION REBOUND STOPPER SUB-ASSEMBLY RH

  21. REMOVE POWER STEERING LINK ASSEMBLY

Steering Linkage -- Removal


CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing the steering column (Click here).
HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.


1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD


2. REMOVE ENGINE ASSEMBLY
  1. for 1UR-FE:
    Remove the engine (Click here).

  1. for 1GR-FE:
    Remove the engine (Click here).

  1. for 1VD-FTV:
    Remove the engine (Click here).

  1. for 3UR-FE:
    Remove the engine (Click here).



3. REMOVE FRONT WHEELS


4. LOOSEN NO. 1 FRONT STABILIZER BRACKET LH
  1. w/ KDSS:
    Loosen the bracket (Click here).

  1. w/o KDSS:
    Loosen the bracket (Click here).



5. LOOSEN NO. 1 FRONT STABILIZER BRACKET RH
HINT:
Use the same procedures described for the LH side.


6. REMOVE FRONT STABILIZER LINK ASSEMBLY LH
  1. w/ KDSS:
    Remove the front stabilizer link (Click here).

  1. w/o KDSS:
    Remove the front stabilizer link (Click here).



7. REMOVE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


8. REMOVE FRONT NO. 1 STABILIZER BRACKET LH
  1. w/ KDSS:
    Remove the stabilizer bracket (Click here).

  1. w/o KDSS:
    Remove the front bracket (Click here).



9. REMOVE FRONT NO. 1 STABILIZER BRACKET RH
HINT:
Use the same procedures described for the LH side.


10. REMOVE FRONT STABILIZER BAR
  1. w/ KDSS:
    Remove the stabilizer bar (Click here).

  1. w/o KDSS:
    Remove the stabilizer bar (Click here).



11. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT
  1. for Manual Tilt and Telescopic:
    Disconnect the No. 2 steering intermediate shaft (Click here).

  1. for Power Tilt and Power Telescopic:
    Disconnect the No. 2 steering intermediate shaft (Click here).



12. DISCONNECT TIE ROD END SUB-ASSEMBLY LH
  1. Remove the cotter pin and nut.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Gear Linkage.Steering Linkage.Steering Linkage  Removal
  1. Using SST, disconnect the tie rod end LH from the steering knuckle.

    SST
    09610-20012
    NOTICE:
    1. Do not damage the front disc brake dust cover.
    2. Do not damage the ball joint dust cover.
    3. Do not damage the steering knuckle.


13. DISCONNECT TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


14. REMOVE TIE ROD END SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Gear Linkage.Steering Linkage.Steering Linkage  Removal
  1. Put matchmarks on the tie rod end LH and steering rack end.

  1. Measure length A and record the measurement.

  1. Remove the tie rod end LH.



15. REMOVE TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


16. REMOVE STEERING RACK BOOT PROTECTOR LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and steering rack boot protector.



17. REMOVE STEERING RACK BOOT PROTECTOR RH
HINT:
Use the same procedures described for the LH side.


18. DISCONNECT PRESSURE FEED TUBE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Gear Linkage.Steering Linkage.Steering Linkage  Removal
  1. Remove the clamp and disconnect the pressure feed tube (return tube side) from the power steering link.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Gear Linkage.Steering Linkage.Steering Linkage  Removal
  1. Using a union nut wrench, disconnect the pressure feed tube (pressure feed tube side) from the power steering link.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and disconnect the pressure feed tube clamp.



19. REMOVE FRONT SUSPENSION REBOUND STOPPER SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and suspension rebound stopper LH.



20. REMOVE FRONT SUSPENSION REBOUND STOPPER SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and suspension rebound stopper RH.



21. REMOVE POWER STEERING LINK ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts, 3 nuts and power steering link.