Vane Pump (For 1Vd-Ftv Without Dpf) Disassembly

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Power Assist Systems. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE POWER STEERING SUCTION PORT UNION

  2. REMOVE FLOW CONTROL VALVE

  3. REMOVE VANE PUMP GEAR

  4. REMOVE REAR VANE PUMP HOUSING

  5. REMOVE VANE PUMP ROTOR, 10 VANE PUMP PLATES AND VANE PUMP CAM RING

  6. REMOVE VANE PUMP FRONT SIDE PLATE

  7. REMOVE VANE PUMP SHAFT WITH VANE PUMP SHAFT BEARING

  8. REMOVE VANE PUMP SHAFT BEARING

  9. REMOVE VANE PUMP HOUSING OIL SEAL

Vane Pump (For 1Vd-Ftv Without Dpf) -- Disassembly


NOTICE:
When using a vise, do not overtighten it.


1. REMOVE POWER STEERING SUCTION PORT UNION
  1. Remove the bolt and suction port union from the vane pump.

  1. Using a screwdriver, remove the O-ring from the suction port union.



2. REMOVE FLOW CONTROL VALVE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the pressure port union.

  1. Remove the O-ring from the pressure port union.

  1. Remove the flow control valve and compression spring.



3. REMOVE VANE PUMP GEAR


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Disassembly
  1. Using soft jaws on a vise, clamp the vane pump.

    NOTICE:
    Be careful not to damage the vane pump.
  1. Using SST, remove the gear.

    SST
    09950-30012(09951-03010,09953-03010,09954-03010,09955-03011)


4. REMOVE REAR VANE PUMP HOUSING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and rear housing from the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Disassembly
  1. Using a screwdriver, remove the O-ring from the rear housing.

    HINT:
    Tape the screwdriver tip before use.


5. REMOVE VANE PUMP ROTOR, 10 VANE PUMP PLATES AND VANE PUMP CAM RING
  1. Remove the 10 vane pump plates.

    NOTICE:
    Take care not to drop the vane pump plates.
  1. Remove the rotor.

  1. Remove the cam ring from the front housing.



6. REMOVE VANE PUMP FRONT SIDE PLATE
  1. Remove the front side plate from the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Disassembly
  1. Using a screwdriver, remove the O-ring from the front side plate.

    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the O-ring from the front housing.



7. REMOVE VANE PUMP SHAFT WITH VANE PUMP SHAFT BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Disassembly
  1. Using a screwdriver, remove the snap ring.

    NOTICE:
    Be careful not to damage the front housing.
    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Disassembly
  1. Tape the serrated part of the vane pump shaft.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a press, press out the shaft with bearing.



8. REMOVE VANE PUMP SHAFT BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using 2 screwdrivers, remove the snap ring from the shaft.

    NOTICE:
    Be careful not to damage the shaft.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a press, press out the bearing from the shaft.



9. REMOVE VANE PUMP HOUSING OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, pry out the oil seal.

    NOTICE:
    Be careful not to damage the front housing.
    HINT:
    Tape the screwdriver tip before use.