Vane Pump (For 3Ur-Fe) Disassembly

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Power Assist Systems. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. FIX VANE PUMP ASSEMBLY

  2. REMOVE POWER STEERING SUCTION PORT UNION

  3. REMOVE FLOW CONTROL VALVE

  4. REMOVE VANE PUMP REAR HOUSING

  5. REMOVE VANE PUMP SHAFT WITH VANE PUMP PULLEY

  6. REMOVE VANE PUMP ROTOR

  7. REMOVE VANE PUMP CAM RING

  8. REMOVE VANE PUMP FRONT SIDE PLATE

  9. REMOVE VANE PUMP HOUSING OIL SEAL

Vane Pump (For 3Ur-Fe) -- Disassembly



1. FIX VANE PUMP ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 3Ur-Fe)  Disassembly
  1. Using SST, fix the vane pump in a vise.

    SST
    09630-00014(09631-00132)


2. REMOVE POWER STEERING SUCTION PORT UNION


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and suction port union from the vane pump.

  1. Using a screwdriver, remove the O-ring from the suction port union.



3. REMOVE FLOW CONTROL VALVE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the pressure port union.

  1. Remove the O-ring from the pressure port union.

  1. Remove the flow control valve and compression spring.



4. REMOVE VANE PUMP REAR HOUSING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and rear housing from the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 3Ur-Fe)  Disassembly
  1. Using a screwdriver, remove the O-ring from the rear housing.

    HINT:
    Tape the screwdriver tip before use.


5. REMOVE VANE PUMP SHAFT WITH VANE PUMP PULLEY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using 2 screwdrivers, remove the snap ring from the vane pump shaft.

  1. Remove the vane pump shaft with vane pump pulley.

    NOTICE:
    Be careful not to drop or damage the vane pump shaft with vane pump pulley. If it is damaged, replace the vane pump assembly.


6. REMOVE VANE PUMP ROTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 vane pump plates.

    NOTICE:
    Take care not to drop the vane pump plate.
  1. Remove the vane pump rotor.



7. REMOVE VANE PUMP CAM RING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the cam ring from the front housing.



8. REMOVE VANE PUMP FRONT SIDE PLATE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the front side plate from the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 3Ur-Fe)  Disassembly
  1. Using a screwdriver, remove the O-ring from the front side plate.

    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the O-ring from the front housing.



9. REMOVE VANE PUMP HOUSING OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 3Ur-Fe)  Disassembly
  1. Using a screwdriver and piece of cloth, pry out the oil seal.

    NOTICE:
    Be careful not to damage the front housing.