Rear Brake Removal

Brake. Land Cruiser. Urj200, 202 Grj200 Vdj200
Brake (Rear). Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

  3. DISCONNECT REAR FLEXIBLE HOSE LH

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH

  5. REMOVE REAR DISC BRAKE PAD

  6. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

  7. REMOVE REAR DISC BRAKE PAD WEAR INDICATOR PLATE

  8. REMOVE REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE

  9. REMOVE REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE

  10. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH

  11. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  12. REMOVE REAR DISC

Rear Brake -- Removal


HINT:
  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.


1. REMOVE REAR WHEEL


2. DRAIN BRAKE FLUID
NOTICE:
Wash brake fluid off immediately if it is spilled on any painted surface.


3. DISCONNECT REAR FLEXIBLE HOSE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the union bolt and gasket, and then disconnect the flexible hose from the rear disc brake cylinder. Use a container to catch brake fluid as it drains out.



4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 slide pins.

  1. Remove the cylinder from the rear disc brake cylinder mounting.



5. REMOVE REAR DISC BRAKE PAD

  1. Remove the 2 brake pads from the rear disc brake cylinder mounting.

    NOTICE:
    1. When removing the pads, make sure that the No. 1 and No. 2 disc brake pad support plates remain securely attached to the cylinder mounting. The pad support plates are attached to the cylinder mounting with double-sided tape.
    2. If a pad support plate is not securely attached to the cylinder mounting, replace it with a new one.


6. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

  1. Remove the anti-squeal shims from each disc brake pad.



7. REMOVE REAR DISC BRAKE PAD WEAR INDICATOR PLATE

  1. Remove the pad wear indicator plate from the inner side disc brake pad.



8. REMOVE REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE
NOTICE:
  1. The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting. The pad support plates are attached to the cylinder mounting with double-sided tape.
  2. If it is necessary to remove the pad support plates, replace them with new ones.

  1. Remove the 2 pad support plates from the rear disc brake cylinder mounting.



9. REMOVE REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE
NOTICE:
  1. The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting. The pad support plates are attached to the cylinder mounting with double-sided tape.
  2. If it is necessary to remove the pad support plates, replace them with new ones.

  1. Remove the 2 pad support plates from the rear disc brake cylinder mounting.



10. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and rear disc brake cylinder mounting.

    NOTICE:
    If the pad supports are removed during maintenance of parts, replace them with new ones.

  1. Remove the cylinder slide bush and boot from the rear disc brake cylinder mounting.



11. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


12. REMOVE REAR DISC


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Brake (Rear).Rear Brake.Rear Brake Removal

  1. Put matchmarks on the rear disc and axle hub if planning to reuse the disc.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Turn the shoe adjuster as shown in the illustration until the disc turns freely, and then remove the disc.