Rear Stabilizer Bar (W/ Kdss) Installation

Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200
Rear Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL REAR SUSPENSION CONTROL BLEEDER PLUG

  2. INSTALL REAR STABILIZER LINK ASSEMBLY

  3. INSTALL REAR NO. 2 STABILIZER LINK

  4. TEMPORARILY INSTALL REAR STABILIZER CONTROL CYLINDER

  5. INSTALL STABILIZER LINK SUB-ASSEMBLY

  6. INSTALL REAR STABILIZER BAR SUB-ASSEMBLY

  7. BLEED AIR FROM SUSPENSION FLUID

  8. INSPECT FOR SUSPENSION FLUID LEAK

  9. INSTALL EXHAUST CENTER PIPE ASSEMBLY

  10. INSTALL TAILPIPE ASSEMBLY

  11. STABILIZE SUSPENSION

  12. TIGHTEN REAR STABILIZER CONTROL CYLINDER

  13. INSTALL REAR STABILIZER CONTROL TUBE INSULATOR

  14. MEASURE VEHICLE HEIGHT

  15. CLOSE STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE

  16. INSTALL STABILIZER CONTROL VALVE PROTECTOR

Rear Stabilizer Bar (W/ Kdss) -- Installation



1. INSTALL REAR SUSPENSION CONTROL BLEEDER PLUG


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the 2 suspension control bleeder plugs to the rear stabilizer control cylinder.

    Torque:
    8.3 N*m{85 kgf*cm, 73 in.*lbf}


2. INSTALL REAR STABILIZER LINK ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Installation
  1. Install the rear stabilizer link with the bolt and nut.

    Torque:
    208 N*m{2121 kgf*cm, 153 ft.*lbf}
    NOTICE:
    Make sure the bolt is facing the correct direction.


3. INSTALL REAR NO. 2 STABILIZER LINK


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the No. 2 rear stabilizer link with the 2 bolts and 2 nuts.

    Torque:
    97 N*m{989 kgf*cm, 72 ft.*lbf}
    NOTICE:
    Make sure the bolts are facing the correct direction.


4. TEMPORARILY INSTALL REAR STABILIZER CONTROL CYLINDER
  1. Temporarily install the rear stabilizer control cylinder to the frame with the bolt.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Installation
  1. Install the rear stabilizer control tube and 2 new gaskets to the rear stabilizer control cylinder with the 2 union bolts.

    Torque:
    69 N*m{704 kgf*cm, 51 ft.*lbf}
  1. Install the bolt.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


5. INSTALL STABILIZER LINK SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Installation
  1. Install the stabilizer link to the stabilizer bar with the bolt and nut.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    NOTICE:
    Make sure the bolt is facing the correct direction.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Installation
  1. Make sure that all parts are facing as shown in the illustration and install the stabilizer end bracket, retainers and cushions with a new nut.

    Torque:
    30 N*m{306 kgf*cm, 22 ft.*lbf}


6. INSTALL REAR STABILIZER BAR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Installation
  1. Install the 2 bushes to the outer side of the bush stoppers on the rear stabilizer bar as shown in the illustration.

    NOTICE:
    Install the stabilizer bush so that the bump is on the inner side of the vehicle.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Installation
  1. Install the 2 stabilizer bar brackets with the 4 bolts.

    Torque:
    58 N*m{591 kgf*cm, 43 ft.*lbf}
    NOTICE:
    1. Install the stabilizer bar bracket so that the protrusion is on the lower side.
    2. Tighten the bolts in 4 steps, in the order shown in the illustration.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the stabilizer end bracket with the 2 bolts.

    Torque:
    30 N*m{306 kgf*cm, 22 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Installation
  1. Install the stabilizer link assembly to the ball joint dust cover protector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the stabilizer bar to the stabilizer link with the nut.

    Torque:
    100 N*m{1020 kgf*cm, 74 ft.*lbf}
    HINT:
    1. If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt.
    2. If the rear stabilizer control cylinder extends and it is difficult to temporarily install the stabilizer link to the stabilizer bar, raise the stabilizer control arm with a jack and temporarily install the stabilizer link.


7. BLEED AIR FROM SUSPENSION FLUID
  1. Bleed air from the suspension fluid (Click here).



8. INSPECT FOR SUSPENSION FLUID LEAK
CAUTION:
Fluid is pumped into the system at a high pressure of approximately 3 MPa (30.6 kgf/cm2, 435 psi). If a fluid leak is discovered, immediately release the pressure and repair the fluid leak.
  1. Perform a driving test.



  1. Check for fluid leakage from the parts and connections.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Installation



9. INSTALL EXHAUST CENTER PIPE ASSEMBLY
  1. for 1GR-FE:
    Install the center exhaust pipe (Click here).

  1. for 1UR-FE:
    Install the center exhaust pipe (Click here).

  1. for 3UR-FE:
    Install the center exhaust pipe (Click here).

  1. for 1VD-FTV:
    Install the center exhaust pipe (Click here).



10. INSTALL TAILPIPE ASSEMBLY
  1. for 1GR-FE:
    Install the tailpipe (Click here).

  1. for 1UR-FE:
    Install the tailpipe (Click here).

  1. for 3UR-FE:
    Install the tailpipe (Click here).

  1. for 1VD-FTV:
    Install the tailpipe (Click here).



11. STABILIZE SUSPENSION
  1. Install the rear wheels.

    Torque:
    for aluminum wheel:
    131 N*m{1336 kgf*cm, 97 ft.*lbf}
    for steel wheel:
    209 N*m{2131 kgf*cm, 154 ft.*lbf}
  1. Lower the vehicle.

  1. Press down on the vehicle several times to stabilize the suspension.



12. TIGHTEN REAR STABILIZER CONTROL CYLINDER
  1. Tighten the bolt.

    Torque:
    90 N*m{918 kgf*cm, 66 ft.*lbf}
    NOTICE:
    Perform this procedure with all 4 wheels on the ground.


13. INSTALL REAR STABILIZER CONTROL TUBE INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the rear stabilizer control tube insulator with the 2 bolts.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


14. MEASURE VEHICLE HEIGHT
NOTICE:
  1. Perform the inspection on a level surface.
  2. Ensure that the wheels are on the ground and facing straight ahead.
  3. Perform the inspection with the vehicle load completely on the suspension.
HINT:
  1. Perform this step with the fuel tank full.
  2. If there are any parts installed to the vehicle which place any unbalanced load on the left or right side of the vehicle, remove them.
  1. Set the tire pressure to the specified value(s) (Click here).

  1. Bounce the vehicle to stabilize the suspension.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Measure the distance from the ground to the top of the bumper and calculate the difference in the vehicle height between left and right. Perform this procedure for both the front and rear wheels.

    Height difference of left and right sides:
    15 mm (0.591 in.) or less
    HINT:
    If not as specified, perform the vehicle tilt calibration.


15. CLOSE STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE
NOTICE:
  1. Perform the inspection on a level surface.
  2. Ensure that the wheels are on the ground and facing straight ahead.
  3. Perform the inspection with the vehicle load completely on the suspension.
HINT:
  1. Perform this step with the fuel tank full.
  2. If there are any parts installed to the vehicle which place any unbalanced load on the left or right side of the vehicle, remove them.
  1. Using a 5 mm hexagon socket wrench, tighten the lower and upper chamber shutter valves of the stabilizer control with accumulator housing.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}


16. INSTALL STABILIZER CONTROL VALVE PROTECTOR


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the valve protector with the 3 bolts.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}
  1. Attach the clamp, and connect the connector to the valve protector.