Transfer System Inspection

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Jf2A Transfer 4Wd Awd. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSPECT INDICATOR LIGHT

  2. INSPECT FUSE

  3. INSPECT TRANSFER POSITION SWITCH

  4. INSPECT CENTER DIFFERENTIAL LOCK SWITCH

  5. INSPECT DIFFERENTIAL LOCK SWITCH (w/ Rear Differential Lock)

  6. INSPECT TRANSFER SHIFT ACTUATOR ASSEMBLY (HIGH-LOW TRANSFER SHIFT ACTUATOR)

  7. INSPECT TRANSFER SHIFT ACTUATOR ASSEMBLY (CENTER DIFFERENTIAL LOCK ACTUATOR)

  8. INSPECT DIFFERENTIAL LOCK SHIFT ACTUATOR (w/ Rear Differential Lock)

  9. INSPECT 4 WHEEL DRIVE CONTROL ECU

Transfer System -- Inspection



1. INSPECT INDICATOR LIGHT
  1. Check the 4LO indicator light.

    1. Start the engine.

    2. Stop the vehicle.

    3. for Automatic Transmission: Move the shift lever to N.
      for Manual Transmission: Depress the clutch pedal.

    4. Turn the transfer position switch from H4 to L4.

    5. Check the 4LO indicator light.


      1. Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection
        w/ VSC:
        OK:
        Switch Condition
        Specified Condition
        Turned from H4 to L4
        4LO indicator light comes on immediately or comes on after blinking
        If there is a malfunction, inspect the switch, ECU and transfer shift actuator. If the system is normal, there may be a malfunction in the CAN communication system or combination meter. In that case, first check the CAN communication system for LHD (Click here), for RHD (Click here). Then check the combination meter (Click here).

      2. Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection
        w/o VSC:
        OK:
        Switch Condition
        Specified Condition
        Turned from H4 to L4
        4LO indicator light and center differential lock indicator light come on immediately or come on after blinking
        If there is a malfunction, inspect the switch, ECU and transfer shift actuator. If the system is normal, there may be a malfunction in the CAN communication system or combination meter. In that case, first check the CAN communication system for LHD (Click here), for RHD (Click here). Then check the combination meter (Click here).
        HINT:
        For vehicles without VSC (Vehicle Stability Control), when the transfer position switch is turned from H4 to L4, the center differential will lock.


  1. Check the center differential lock indicator light.

    1. Start the engine.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Push the center differential lock switch.

      NOTICE:
      1. Do not push the switch while the vehicle is turning.
      2. Push the switch at a vehicle speed less than 100 km/h (60 mph).
    4. Check the center differential lock indicator light.

      OK:
      Switch Condition
      Specified Condition
      Pushed
      Center differential lock indicator light comes on immediately or comes on after blinking
      If there is a malfunction, inspect the switch, ECU and transfer shift actuator. If the system is normal, there may be a malfunction in the CAN communication system or combination meter. In that case, first check the CAN communication system for LHD (Click here), for RHD (Click here). Then check the combination meter (Click here).


  1. w/ Rear Differential Lock:
    Check the rear differential lock indicator light.

    1. Start the engine.

    2. Stop the vehicle.

    3. for Automatic Transmission: Move the shift lever to N.
      for Manual Transmission: Depress the clutch pedal.

    4. Turn the transfer position switch from H4 to L4.

      HINT:
      The rear differential can be locked only when the following conditions are met: 1) The transfer is in low, and 2) the center differential is locked. As vehicles with a rear differential lock do not have a vehicle stability control system, these conditions will be satisfied after the transfer position switch is turned to L4, the transfer shifts to low, and the center differential locks.
    5. Turn the differential lock switch from OFF to RR.

      NOTICE:
      When locking the rear differential, make sure that the vehicle speed is less than 8 km/h (5 mph).


    6. Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection
    7. Check the rear differential lock indicator light.

      OK:
      Switch Condition
      Specified Condition
      After transfer position switch is turned from H4 to L4, differential lock switch is turned from OFF to RR
      Rear differential lock indicator light comes on immediately or comes on after blinking
      If there is a malfunction, inspect the switch, ECU and differential lock shift actuator.
      HINT:
      1. The 4LO indicator light and center differential lock indicator light are both illuminated.
      2. When the rear differential is locked, if the transfer position switch is returned to H4, the rear differential becomes free. However, since the differential lock switch is on RR, the rear differential lock indicator light blinks, and when the differential lock switch is turned to OFF, the indicator light turns off.


2. INSPECT FUSE
  1. Remove the 4WD fuse from the main body ECU (cowl side junction block LH).

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    4WD fuse
    Always
    Below 1 Ω
    If a fuse is blown, inspect the harness connected to the fuse for a short circuit, and repair or replace the harness or replace the fuse.


3. INSPECT TRANSFER POSITION SWITCH
  1. Remove the transfer position switch (Click here).



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection
  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Switch Condition
    Specified Condition
    2 (2WD) - 4 (GND2)
    H4 position
    100 kΩ or higher
    L4 position
    Below 1 Ω
    If there is a malfunction, replace the transfer position switch.


  1. Check the harness and connector (ECU - transfer position switch and body ground).

    1. Disconnect the A27 ECU connector.

    2. Disconnect the E48 transfer position switch connector.



    3. Measure the resistance according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      E48-2 (2WD) - A27-13 (LO)
      Always
      Below 1 Ω
      E48-2 (2WD) - Body ground
      Always
      100 kΩ or higher
      E48-4 (GND2) - Body ground
      Always
      Below 1 Ω
      If there is a malfunction, repair or replace the harness or connector.


4. INSPECT CENTER DIFFERENTIAL LOCK SWITCH
  1. Remove the center differential lock switch (Click here).



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection
  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Switch Condition
    Specified Condition
    1 (L) - 4 (CPU)
    Switch is pressed and held
    Below 1 Ω
    Switch is not pressed
    100 kΩ or higher
    If there is a malfunction, replace the center differential lock switch.


  1. Check the harness and connector (ECU - center differential lock switch and body ground).

    1. Disconnect the ECU connector.

    2. Disconnect the center differential lock switch connector.



    3. Measure the resistance according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      A27-12 (DL) - G12-4 (CPU)
      Always
      Below 1 Ω
      A27-12 (DL) - Body ground
      Always
      100 kΩ or higher
      G12-1 (L) - Body ground
      Always
      Below 1 Ω
      If there is a malfunction, repair or replace the harness or connector.


5. INSPECT DIFFERENTIAL LOCK SWITCH (w/ Rear Differential Lock)
  1. Remove the differential lock switch (Click here).



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection
  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Switch Condition
    Specified Condition
    1 (IG) - 4 (R)
    OFF
    10 kΩ or higher
    RR
    Below 1 Ω
    If there is a malfunction, replace the differential lock switch.


  1. Check the harness and connector (ECU - differential lock switch and body ground).

    1. Disconnect the A27 ECU connector.

    2. Disconnect the E87 differential lock switch connector.



    3. Measure the resistance according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      A27-11 (R) - E87-1 (IG)
      Always
      Below 1 Ω
      A27-11 (R) - Body ground
      Always
      100 kΩ or higher
      E87-4 (R) - Body ground
      Always
      Below 1 Ω
      If there is a malfunction, repair or replace the harness or connector.


6. INSPECT TRANSFER SHIFT ACTUATOR ASSEMBLY (HIGH-LOW TRANSFER SHIFT ACTUATOR)
HINT:
After inspecting the ECU power supply or transfer position switch, check the high-low transfer shift actuator.


  1. Check the harness and connector (ECU - high-low transfer shift actuator).

    1. Disconnect the C38 actuator connector.

    2. Disconnect the A27 and A28 ECU connectors.



    3. Measure the resistance according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      A27-1 (HL1) - C38-4 (HL1)
      Always
      Below 1 Ω
      A27-1 (HL1) - Body ground
      Always
      100 kΩ or higher
      A27-2 (HL2) - C38-6 (HL2)
      Always
      Below 1 Ω
      A27-2 (HL2) - Body ground
      Always
      100 kΩ or higher
      A27-3 (HL3) - C38-5 (HL3)
      Always
      Below 1 Ω
      A27-3 (HL3) - Body ground
      Always
      100 kΩ or higher
      A27-16 (NP) - C38-3 (N)
      Always
      Below 1 Ω
      A27-16 (NP) - Body ground
      Always
      100 kΩ or higher
      A28-2 (HM1) - C38-1 (HM1)
      Always
      Below 1 Ω
      A28-2 (HM1) - Body ground
      Always
      100 kΩ or higher
      A28-6 (HM2) - C38-2 (HM2)
      Always
      Below 1 Ω
      A28-6 (HM2) - Body ground
      Always
      100 kΩ or higher
      C38-7 (GND) - Body ground
      Always
      Below 1 Ω
      If there is a malfunction, repair or replace the harness or connector.
  1. Check the high-low transfer shift actuator.

    1. Turn the engine switch on (IG).

    2. Stop the vehicle.

    3. for Automatic Transmission: Move the shift lever to N.
      for Manual Transmission: Depress the clutch pedal.

    4. Check that there is an operating noise from the transfer shift actuator when the transfer position switch is turned from H4 to L4, or L4 to H4.

      OK:
      There is an operating noise.
      HINT:
      1. If the actuator fork cannot move from high to low, or low to high even though there is an operating noise, there may be a mechanical malfunction in the transfer.
      2. If there is no operating noise, there may be a malfunction in the high-low transfer shift actuator. However, it may also be a result of a mechanical malfunction in the transfer, so inspect each part.
    5. Remove the transfer shift actuator assembly (Click here).

    6. Check the high to low switch.


      1. Connect lines via a relay as shown in the illustration, and check that the actuator fork moves from the high to low position.
        NOTICE:
        1. Make sure to perform this inspection with the actuator removed from the vehicle. If this inspection is performed with the actuator installed to the vehicle, the actuator will be damaged.
        2. When inspecting the actuator, make sure to operate it with the lines connected via a relay. If the lines are not connected via a relay and battery voltage is directly applied to the actuator, the actuator will be damaged.
        HINT:
        When performing the operation described above, use the DEFOG relay.


        Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      2. After the high to low switch is complete, check the neutral position detection switch and limit switch.
        1. Measure the resistance according to the value(s) in the table below.
          Standard Resistance:
          Tester Connection
          Condition
          Specified Condition
          3 (N) - 7 (GND)
          After high to low switch is complete
          100 kΩ or higher
          4 (HL1) - 7 (GND)
          After high to low switch is complete
          100 kΩ or higher
          5 (HL3) - 7 (GND)
          After high to low switch is complete
          100 kΩ or higher
          6 (HL2) - 7 (GND)
          After high to low switch is complete
          Below 1 Ω
          If there is a malfunction, replace the transfer shift actuator assembly.
    7. Check the low to high switch.


      1. Connect lines via a relay as shown in the illustration, and check that the actuator fork moves from the low to high position.
        NOTICE:
        1. Make sure to perform this inspection with the actuator removed from the vehicle. If this inspection is performed with the actuator installed to the vehicle, the actuator will be damaged.
        2. When inspecting the actuator, make sure to operate it with the lines connected via a relay. If the lines are not connected via a relay and battery voltage is directly applied to the actuator, the actuator will be damaged.
        HINT:
        When performing the operation described above, use the DEFOG relay.


        Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      2. After the low to high switch is complete, check the neutral position detection switch and limit switch.
        1. Measure the resistance according to the value(s) in the table below.
          Standard Resistance:
          Tester Connection
          Condition
          Specified Condition
          3 (N) - 7 (GND)
          After low to high switch is complete
          100 kΩ or higher
          4 (HL1) - 7 (GND)
          After low to high switch is complete
          Below 1 Ω
          5 (HL3) - 7 (GND)
          After low to high switch is complete
          100 kΩ or higher
          6 (HL2) - 7 (GND)
          After low to high switch is complete
          100 kΩ or higher
          If there is a malfunction, replace the transfer shift actuator assembly.


7. INSPECT TRANSFER SHIFT ACTUATOR ASSEMBLY (CENTER DIFFERENTIAL LOCK ACTUATOR)
HINT:
After inspecting the ECU power supply or center differential lock switch, inspect the center differential lock actuator.


  1. Check the harness and connector (ECU - center differential lock actuator).

    1. Disconnect the C37 actuator connector.

    2. Disconnect the A27 and A28 ECU connectors.



    3. Measure the resistance according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      A27-6 (TL1) - C37-4 (TL1)
      Always
      Below 1 Ω
      A27-6 (TL1) - Body ground
      Always
      100 kΩ or higher
      A27-7 (TL2) - C37-6 (TL2)
      Always
      Below 1 Ω
      A27-7 (TL2) - Body ground
      Always
      100 kΩ or higher
      A27-8 (TL3) - C37-5 (TL3)
      Always
      Below 1 Ω
      A27-8 (TL3) - Body ground
      Always
      100 kΩ or higher
      A27-14 (P1) - C37-3 (CDL)
      Always
      Below 1 Ω
      A27-14 (P1) - Body ground
      Always
      100 kΩ or higher
      A28-7 (TM2) - C37-2 (TM2)
      Always
      Below 1 Ω
      A28-7 (TM2) - Body ground
      Always
      100 kΩ or higher
      A28-8 (TM1) - C37-1 (TM1)
      Always
      Below 1 Ω
      A28-8 (TM1) - Body ground
      Always
      100 kΩ or higher
      C37-7 (GND) - Body ground
      Always
      Below 1 Ω
      If there is a malfunction, repair or replace the harness or connector.
  1. Check the center differential lock actuator.

    1. Turn the engine switch on (IG).

    2. Check that there is an operating noise from the transfer shift actuator when the center differential lock switch is pressed to switch from free to lock, or lock to free.

      OK:
      There is an operating noise.
      HINT:
      1. If the actuator fork cannot move from free to lock, or lock to free even though there is an operating noise, there may be a mechanical malfunction in the transfer.
      2. If there is no operating noise, there may be a malfunction in the center differential lock actuator. However, it may also be a result of a mechanical malfunction in the transfer, so inspect each part.
    3. Remove the transfer shift actuator assembly (Click here).

    4. Check the free to lock switch.


      1. Connect lines via a relay as shown in the illustration, and check that the actuator fork moves from the free to lock position.
        NOTICE:
        1. Make sure to perform this inspection with the actuator removed from the vehicle. If this inspection is performed with the actuator installed to the vehicle, the actuator will be damaged.
        2. When inspecting the actuator, make sure to operate it with the lines connected via a relay. If the lines are not connected via a relay and battery voltage is directly applied to the actuator, the actuator will be damaged.
        HINT:
        When performing the operation described above, use the DEFOG relay.


        Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      2. After the free to lock switch is complete, check the center differential lock detection switch and limit switch.
        1. Measure the resistance according to the value(s) in the table below.
          Standard Resistance:
          Tester Connection
          Condition
          Specified Condition
          3 (CDL) - 7 (GND1)
          After free to lock switch is complete
          Below 1 Ω
          4 (TL1) - 7 (GND1)
          After free to lock switch is complete
          100 kΩ or higher
          5 (TL3) - 7 (GND)
          After free to lock switch is complete
          100 kΩ or higher
          6 (TL2) - 7 (GND1)
          After free to lock switch is complete
          Below 1 Ω
          If there is a malfunction, replace the transfer shift actuator assembly.
    5. Check the lock to free switch.


      1. Connect lines via a relay as shown in the illustration, and check that the actuator fork moves from the lock to free position.
        NOTICE:
        1. Make sure to perform this inspection with the actuator removed from the vehicle. If this inspection is performed with the actuator installed to the vehicle, the actuator will be damaged.
        2. When inspecting the actuator, make sure to operate it with the lines connected via a relay. If the lines are not connected via a relay and battery voltage is directly applied to the actuator, the actuator will be damaged.
        HINT:
        When performing the operation described above, use the DEFOG relay.


        Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      2. After the lock to free switch is complete, check the center differential lock detection switch and limit switch.
        1. Measure the resistance according to the value(s) in the table below.
          Standard Resistance:
          Tester Connection
          Condition
          Specified Condition
          3 (CDL) - 7 (GND1)
          After lock to free switch is complete
          100 kΩ or higher
          4 (TL1) - 7 (GND1)
          After lock to free switch is complete
          100 kΩ or higher
          5 (TL3) - 7 (GND1)
          After lock to free switch is complete
          Below 1 Ω
          6 (TL2) - 7 (GND1)
          After lock to free switch is complete
          100 kΩ or higher
          If there is a malfunction, replace the transfer shift actuator assembly.


8. INSPECT DIFFERENTIAL LOCK SHIFT ACTUATOR (w/ Rear Differential Lock)
HINT:
After inspecting the transfer position switch, transfer shift actuator and differential lock switch, check the differential lock shift actuator.


  1. Check the harness and connector (ECU - differential lock shift actuator).

    1. Disconnect the f1 actuator connector.

    2. Disconnect the A27 and A28 ECU connectors.



    3. Measure the resistance according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      A27-9 (RLY1) - f1-6 (RLY1)
      Always
      Below 1 Ω
      A27-9 (RLY1) - Body ground
      Always
      100 kΩ or higher
      A27-10 (RLY2) - f1-5 (RLY2)
      Always
      Below 1 Ω
      A27-10 (RLY2) - Body ground
      Always
      100 kΩ or higher
      A28-1 (M1) - f1-3 (M1)
      Always
      Below 1 Ω
      A28-1 (M1) - Body ground
      Always
      100 kΩ or higher
      A28-5 (M2) - f1-2 (M2)
      Always
      Below 1 Ω
      A28-5 (M2) - Body ground
      Always
      100 kΩ or higher
      f1-4 (GND) - Body ground
      Always
      Below 1 Ω
      If there is a malfunction, repair or replace the harness or connector.


  1. Check the harness and connector (ECU - differential lock position switch).

    1. Disconnect the f2 differential lock position switch connector.

    2. Disconnect the A27 ECU connector.



    3. Measure the resistance according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      A27-15 (RLP) - f2-2 (+B)
      Always
      Below 1 Ω
      A27-15 (RLP) - Body ground
      Always
      100 kΩ or higher
      f2-1 (GND) - Body ground
      Always
      Below 1 Ω
      If there is a malfunction, repair or replace the harness or connector.
  1. Check the differential lock shift actuator.

    1. Turn the engine switch on (IG).

    2. Check that there is an operating noise from the differential lock shift actuator when the differential lock switch is switch from OFF to RR (free to lock), or RR to OFF (lock to free).

      NOTICE:
      1. Perform this operation when the transfer is in low and the center differential is locked.
      2. When locking the rear differential, make sure that the vehicle speed is less than 8 km/h (5 mph).
      HINT:
      Perform this operation when the transfer is in low and the center differential is locked.
      OK:
      There is an operating noise.
      HINT:
      1. If the actuator fork cannot move from free to lock or lock to free even though there is an operating noise, there may be a mechanical malfunction in the rear differential.
      2. If there is no operating noise, there may be a malfunction in the differential lock shift actuator. However, it may also be a result of a mechanical malfunction in the rear differential, so inspect each part.
    3. Remove the differential lock shift actuator assembly (Click here).

    4. Check the free to lock switch.


      1. Connect lines via a relay as shown in the illustration, and check that the actuator fork moves from the free to lock position.
        NOTICE:
        1. Make sure to perform this inspection with the actuator removed from the vehicle. If this inspection is performed with the actuator installed to the vehicle, the actuator will be damaged.
        2. When inspecting the actuator, make sure to operate it with the lines connected via a relay. If the lines are not connected via a relay and battery voltage is directly applied to the actuator, the actuator will be damaged.
        HINT:
        When performing the operation described above, use the DEFOG relay.


        Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      2. After the free to lock switch is complete, check the limit switch.
        1. Measure the resistance according to the value(s) in the table below.
          Standard Resistance:
          Tester Connection
          Condition
          Specified Condition
          5 (RLY2) - 4 (GND)
          After free to lock switch is complete
          Below 12.5 Ω
          6 (RLY1) - 4 (GND)
          After free to lock switch is complete
          500 kΩ or higher
          If there is a malfunction, replace the differential lock shift actuator assembly.
    5. Check the lock to free switch.


      1. Connect lines via a relay as shown in the illustration, and check that the actuator fork moves from the lock to free position.
        NOTICE:
        1. Make sure to perform this inspection with the actuator removed from the vehicle. If this inspection is performed with the actuator installed to the vehicle, the actuator will be damaged.
        2. When inspecting the actuator, make sure to operate it with the lines connected via a relay. If the lines are not connected via a relay and battery voltage is directly applied to the actuator, the actuator will be damaged.
        HINT:
        When performing the operation described above, use the DEFOG relay.


        Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      2. After the lock to free switch is complete, check the limit switch.
        1. Measure the resistance according to the value(s) in the table below.
          Standard Resistance:
          Tester Connection
          Condition
          Specified Condition
          5 (RLY2) - 4 (GND)
          After lock to free switch is complete
          500 kΩ or higher
          6 (RLY1) - 4 (GND)
          After lock to free switch is complete
          Below 12.5 Ω
          If there is a malfunction, replace the differential lock shift actuator assembly.


  1. Inspect the rear differential lock position switch.

    1. Remove the rear differential lock position switch (Click here).



    2. Measure the resistance according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection

      Standard Resistance:
      Tester Connection
      Switch Condition
      Specified Condition
      2 (+B) - 1 (GND)
      Pushed
      Below 1 Ω
      Not pushed
      100 kΩ or higher
      If there is a malfunction, replace the rear differential lock position switch.


9. INSPECT 4 WHEEL DRIVE CONTROL ECU


  1. Check the four wheel drive control ECU.



    1. Measure the resistance and voltage according to the value(s) in the table below.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer System  Inspection


      Tester Connection
      Terminal Description
      Condition
      Specified Condition
      A27-1 (HL1) - A28-4 (GND)
      High-low transfer shift actuator limit switch
      Engine switch on (IG)
      Transfer in high position
      Below 1.5 V
      Engine switch on (IG)
      Transfer in low position
      11 to 14 V
      Engine switch on (IG)
      Transfer in neutral position
      11 to 14 V
      A27-2 (HL2) - A28-4 (GND)
      High-low transfer shift actuator limit switch
      Engine switch on (IG)
      Transfer in high position
      11 to 14 V
      Engine switch on (IG)
      Transfer in low position
      Below 1.5 V
      Engine switch on (IG)
      Transfer in neutral position
      11 to 14 V
      A27-3 (HL3) - A28-4 (GND)
      High-low transfer shift actuator limit switch
      Engine switch on (IG)
      Transfer in high position
      11 to 14 V
      Engine switch on (IG)
      Transfer in low position
      11 to 14 V
      Engine switch on (IG)
      Transfer in neutral position
      Below 1.5 V
      A27-5 (TT) - A27-25 (TGND)*1
      Temperature sensor
      Engine switch on (IG)
      0 to 5 V
      A27-6 (TL1) - A28-4 (GND)
      Center differential lock actuator limit switch
      Engine switch on (IG)
      Center differential in free position
      11 to 14 V
      Engine switch on (IG)
      Center differential in lock position
      11 to 14 V
      Engine switch on (IG)
      Transfer in neutral position
      Below 1.5 V
      A27-7 (TL2) - A28-4 (GND)
      Center differential lock actuator limit switch
      Engine switch on (IG)
      Center differential in free position
      11 to 14 V
      Engine switch on (IG)
      Center differential in lock position
      Below 1.5 V
      Engine switch on (IG)
      Transfer in neutral position
      11 to 14 V
      A27-8 (TL3) - A28-4 (GND)
      Center differential lock actuator limit switch
      Engine switch on (IG)
      Center differential in free position
      Below 1.5 V
      Engine switch on (IG)
      Center differential in lock position
      11 to 14 V
      Engine switch on (IG)
      Transfer in neutral position
      11 to 14 V
      A27-9 (RLY1) - A28-4 (GND)*2
      Differential lock shift actuator limit switch
      Engine switch on (IG)
      Rear differential in free position
      Below 0.5 V
      Engine switch on (IG)
      Rear differential in lock position
      11 to 14 V
      A27-10 (RLY2) - A28-4 (GND)*2
      Differential lock shift actuator limit switch
      Engine switch on (IG)
      Rear differential in free position
      11 to 14 V
      Engine switch on (IG)
      Rear differential in lock position
      Below 0.5 V
      A27-11 (R) - A28-4 (GND)*2
      Differential lock switch
      Engine switch on (IG)
      Differential lock switch in OFF position
      11 to 14 V
      Engine switch on (IG)
      Differential lock switch in RR position
      Below 1.5 V
      A27-12 (DL) - A28-4 (GND)
      Transfer position switch
      Engine switch on (IG)
      Transfer in high position
      11 to 14 V
      Engine switch on (IG)
      Transfer in low position
      Below 1.5 V
      A27-13 (LO) - A28-4 (GND)
      Center differential lock switch
      Engine switch on (IG)
      Center differential lock switch pressed and held
      Below 1.5 V
      Engine switch on (IG)
      Center differential lock switch not pressed
      11 to 14 V
      A27-14 (P1) - A28-4 (GND)
      Center differential lock detection switch
      Engine switch on (IG)
      Center differential in free position
      11 to 14 V
      Engine switch on (IG)
      Center differential in lock position
      Below 1.5 V
      A27-15 (RLP) - A28-4 (GND)*2
      Rear differential lock position switch
      Engine switch on (IG)
      Rear differential in free position
      11 to 14 V
      Engine switch on (IG)
      Rear differential in lock position
      Below 1.5 V
      A27-16 (NP) - A28-4 (GND)
      Transfer shift actuator neutral position detection switch
      Engine switch on (IG)
      Transfer in neutral position
      Below 1.5 V
      Engine switch on (IG)
      Transfer in high or low position
      11 to 14 V
      A27-17 (MTN) - A28-4 (GND)*3
      Clutch start switch
      Engine switch on (IG)
      Clutch pedal released
      11 to 14 V
      Engine switch on (IG)
      Clutch pedal depressed
      Below 2 V
      A27-19 (CAN+) - A27-20 (CAN-)
      CAN communication line
      Engine switch off
      54 to 69 Ω
      A27-21 (L4) - A28-4 (GND)
      Transfer shift actuator Low detection switch
      Transfer position switch in H4 position
      11 to 14 V
      Engine switch on (IG)
      Transfer position switch in L4 position
      Below 1.5 V
      A28-1 (M1) - A28-4 (GND)*2
      Differential lock shift actuator motor
      Engine switch on (IG)
      Transfer in low position
      Center differential in lock position
      Differential lock switch OFF → RR
      (During operation of differential lock shift actuator motor from free to lock)
      11 to 14 V
      Engine switch on (IG)
      Transfer in low position
      Center differential in lock position
      Differential lock switch RR → OFF or transfer position switch L4 → H4
      (During operation of differential lock shift actuator motor from lock to free)
      Below 1.5 V
      A28-2 (HM1) - A28-4 (GND)
      High-low transfer shift actuator motor
      Engine switch on (IG)
      Transfer position switch H4 → L4
      (During operation of high-low transfer shift actuator motor from high to low)
      Below 1.5 V or alternating between below 1.5 V and 11 to 14 V
      Engine switch on (IG)
      Transfer position switch L4 → H4
      (During operation of high-low transfer shift actuator motor from low to high)
      11 to 14 V
      A28-3 (IG) - A28-4 (GND)
      IG power
      Engine switch on (IG)
      11 to 14 V
      A28-4 (GND) - Body ground
      Ground
      Always
      Below 1 Ω
      A28-5 (M2) - A28-4 (GND)*2
      Differential lock shift actuator motor
      Engine switch on (IG)
      Transfer in low position
      Center differential in lock position
      Differential lock switch OFF → RR
      (During operation of differential lock shift actuator motor from free to lock)
      Below 1.5 V
      Engine switch on (IG)
      Transfer in low position
      Center differential in lock position
      Differential lock switch RR → OFF or transfer position switch L4 → H4
      (During operation of differential lock shift actuator motor from lock to free)
      11 to 14 V
      A28-6 (HM2) - A28-4 (GND)
      High-low transfer shift actuator motor
      Engine switch on (IG)
      Transfer position switch H4 → L4
      (During operation of high-low transfer shift actuator motor from high to low)
      11 to 14 V
      Engine switch on (IG)
      Transfer position switch L4 → H4
      (During operation of high-low transfer shift actuator motor from low to high)
      Below 1.5 V or alternating between below 1.5 V and 11 to 14 V
      A28-7 (TM2) - A28-4 (GND)
      Center differential lock actuator motor
      Engine switch on (IG)
      Center differential position free → lock
      Below 1.5 V or alternating between below 1.5 V and 11 to 14 V
      Engine switch on (IG)
      Center differential position lock → free
      11 to 14 V
      A28-8 (TM1) - A28-4 (GND)
      Center differential lock actuator motor
      Engine switch on (IG)
      Center differential position free → lock
      11 to 14 V
      Engine switch on (IG)
      Center differential position lock → free
      Below 1.5 V or alternating between below 1.5 V and 11 to 14 V
      If there is a malfunction, inspect the harnesses, connectors, transfer position switch, center differential lock switch, and transfer shift actuator assembly. If these are normal, replace the four wheel drive control ECU (Click here).
      HINT:
      1. *1: w/ Temperature Sensor
      2. *2: w/ Rear Differential Lock
      3. *3: for Manual Transmission