Clutch Master Cylinder (For Lhd) Removal

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Clutch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. DRAIN CLUTCH FLUID

  2. REMOVE NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION

  3. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH

  4. REMOVE INSTRUMENT SIDE PANEL LH

  5. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

  6. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

  7. REMOVE FRONT DOOR SCUFF PLATE LH

  8. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)

  9. REMOVE COWL SIDE TRIM BOARD LH

  10. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

  11. REMOVE NO. 1 SWITCH HOLE BASE

  12. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)

  13. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)

  14. REMOVE MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)

  15. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE AND CLUTCH RESERVOIR TUBE

  16. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY WITH CLUTCH MASTER CYLINDER

  17. REMOVE CLUTCH RESERVOIR HOSE

  18. REMOVE CLUTCH MASTER CYLINDER TO WAY TUBE

  19. REMOVE CLUTCH START SWITCH ASSEMBLY

  20. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY

Clutch Master Cylinder (For Lhd) -- Removal



1. DRAIN CLUTCH FLUID


2. REMOVE NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Master Cylinder (For Lhd) Removal

  1. Put protective tape around the No. 2 instrument panel finish panel cushion.

    Text in Illustration
    *1
    		Protective Tape

  1. Using a moulding remover, detach the 7 claws and remove the No. 2 instrument panel finish panel cushion.



3. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the clip and screw.

  1. Detach the 8 claws.

  1. Disconnect the connectors, detach the 2 clamps and remove the lower instrument panel pad sub-assembly.



4. REMOVE INSTRUMENT SIDE PANEL LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Master Cylinder (For Lhd) Removal

  1. Place protective tape as shown in the illustration.

    Text in Illustration
    *1
    		Protective Tape

  1. Using a moulding remover, detach the 6 claws and remove the instrument side panel.



5. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Master Cylinder (For Lhd) Removal

  1. Place protective tape as shown in the illustration.

    Text in Illustration
    *1
    		Protective Tape

  1. Using a moulding remover, detach the 3 claws and remove the No. 1 instrument cluster finish panel garnish.



6. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

  1. Place protective tape as shown in the illustration.



  1. Using a moulding remover, detach the 2 claws and remove the No. 2 instrument cluster finish panel garnish.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Master Cylinder (For Lhd) Removal


    Text in Illustration
    *A
    		w/ Entry and Start System
    		*B
    		w/o Entry and Start System
    *1
    		Protective Tape
    		-
    		-


7. REMOVE FRONT DOOR SCUFF PLATE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 7 claws and 4 clips, and remove the scuff plate.



8. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 screws.

  1. Detach the 3 claws.

  1. Disconnect the connectors and remove the No. 1 instrument panel under cover.



9. REMOVE COWL SIDE TRIM BOARD LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the cap nut.

  1. Detach the 2 clips and remove the cowl side trim board.



10. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Master Cylinder (For Lhd) Removal

  1. Using a screwdriver, detach the 2 claws and open the hole cover.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    		Protective Tape


  1. w/ Driver Side Knee Airbag:

    1. Remove the 2 bolts.



    2. Detach the 16 claws.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Master Cylinder (For Lhd) Removal



  1. w/o Driver Side Knee Airbag:

    1. Remove the 2 bolts.



    2. Detach the 9 claws.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Master Cylinder (For Lhd) Removal



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. for Automatic Air Conditioning System:

    1. Detach the 2 claws and remove the room temperature sensor.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and disconnect the 2 control cables.

  1. Disconnect the connectors and remove the lower No. 1 instrument panel finish panel.



11. REMOVE NO. 1 SWITCH HOLE BASE


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 4 claws.

  1. Disconnect the connectors and remove the No. 1 switch hole cover.



12. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Master Cylinder (For Lhd) Removal

  1. Remove the 5 bolts and driver side knee airbag.

  1. Disconnect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


13. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and disconnect the DLC3.

  1. Remove the 5 bolts and lower instrument panel.



14. REMOVE MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the 9 ECU connectors and remove the ECU.



15. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE AND CLUTCH RESERVOIR TUBE


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a union nut wrench, disconnect the flexible hose tube.

    HINT:
    Use a container to catch the fluid.

  1. Disconnect the clutch reservoir tube.



16. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY WITH CLUTCH MASTER CYLINDER

  1. Disconnect the clutch start switch connector.

  1. w/ Cruise Control System:
    Disconnect the clutch switch connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 nuts, bolt and clutch pedal support with clutch master cylinder.



17. REMOVE CLUTCH RESERVOIR HOSE


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using pliers, grip the claws of the clip, slide the 2 clips and remove the clutch reservoir hose.

    HINT:
    Use a container to catch the fluid.


18. REMOVE CLUTCH MASTER CYLINDER TO WAY TUBE


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a union nut wrench, remove the tube.

    HINT:
    Use a container to catch the fluid.


19. REMOVE CLUTCH START SWITCH ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 nuts and clutch start switch.



20. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the clip, wave washer and clevis pin.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and clutch master cylinder.