Valve Body Assembly Installation

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ab60F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

  2. CONNECT TRANSMISSION WIRE

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

  4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

  5. RESET MEMORY

  6. ADD AUTOMATIC TRANSMISSION FLUID

  7. INSTALL OIL PAN PROTECTOR ASSEMBLY

  8. INSTALL NO. 2 ENGINE UNDER COVER

Valve Body Assembly -- Installation



1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Valve Body Assembly  Installation
Text in Illustration
*1
Check Ball Body
*2
Spring
  1. Install the spring and check ball body.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Valve Body Assembly  Installation
  1. Insert the pin of the manual valve into the hole of the manual valve lever.

    Text in Illustration
    *1
    Pin


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Valve Body Assembly  Installation
  1. Install the 19 bolts.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}
    HINT:
    Each bolt length is indicated below.
    36 mm (1.42 in.) for bolt A
    25 mm (0.984 in.) for bolt B
    45 mm (1.77 in.) for bolt C
    50 mm (1.97 in.) for bolt D
  1. Install the detent spring and detent spring cover with the bolt.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


2. CONNECT TRANSMISSION WIRE


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Valve Body Assembly  Installation
Text in Illustration
*a
Orange
*b
Blue
  1. Connect the 9 connectors to the solenoid valves.

  1. Connect the 2 ATF temperature sensors with the 2 clamps and 2 bolts.

    Torque:
    for bolt A:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
    for bolt B:
    11 N*m{112 kgf*cm, 8 ft.*lbf}
    HINT:
    Each bolt length is indicated below.
    12 mm (0.472 in.) for bolt A
    36 mm (1.41 in.) for bolt B


3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

    NOTICE:
    Ensure that the O-ring is not twisted or pinched.
  1. Install the valve body oil strainer assembly to the transmission valve body assembly with the 4 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Valve Body Assembly  Installation
  1. Install the 4 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly as shown in the illustration.

    Text in Illustration
    *1
    Transmission Oil Cleaner Magnet


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Valve Body Assembly  Installation
  1. Install a new automatic transmission oil pan gasket and the automatic transmission oil pan subassembly with the 12 bolts.

    Torque:
    7.4 N*m{75 kgf*cm, 65 in.*lbf}

    NOTICE:
    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Valve Body Assembly  Installation
    1. Make sure that automatic transmission oil pan gasket seal surface and automatic transmission oil pan sub-assembly contact surface are free of oil and foreign matter.
    2. Install the automatic transmission oil pan gasket so that there is no slack in the automatic transmission oil pan gasket, and the entire seal surface is level.
    3. Make sure that the 12 protrusions are properly engaged to the automatic transmission oil pan sub-assembly.
    4. When installing the automatic transmission oil pan sub-assembly, make sure that the automatic transmission oil pan gasket is not pinched between a sleeve and the seal surface of the automatic transmission case sub-assembly.
    Text in Illustration
    *1
    Sleeve
    *2
    Protrusion
    *a
    Correct
    *b
    Incorrect


5. RESET MEMORY
for 1UR-FE: (Click here)
for 3UR-FE: (Click here)
for 1VD-FTV: (Click here)


6. ADD AUTOMATIC TRANSMISSION FLUID
(Click here)


7. INSTALL OIL PAN PROTECTOR ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the oil pan protector with the 4 bolts.

    Torque:
    63 N*m{642 kgf*cm, 46 ft.*lbf}


8. INSTALL NO. 2 ENGINE UNDER COVER
  1. Install the No. 2 engine under cover with the 2 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}