Radiator Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Cooling. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE TRANSMISSION OIL COOLER AIR DUCT

  2. REMOVE RADIATOR SIDE DEFLECTOR LH

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  4. DRAIN ENGINE COOLANT

  5. REMOVE V-BANK COVER SUB-ASSEMBLY

  6. REMOVE AIR CLEANER HOSE ASSEMBLY

  7. REMOVE NO. 1 RADIATOR HOSE

  8. REMOVE NO. 2 RADIATOR HOSE

  9. REMOVE FAN SHROUD

  10. REMOVE RADIATOR ASSEMBLY

Radiator -- Removal



1. REMOVE TRANSMISSION OIL COOLER AIR DUCT
(Click here)


2. REMOVE RADIATOR SIDE DEFLECTOR LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a clip remover, remove the 4 clips and radiator side deflector LH.



3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 10 bolts and No. 1 engine under cover.



4. DRAIN ENGINE COOLANT
CAUTION:
Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.

  1. Remove the radiator cap. Then drain the coolant from the radiator.

  1. Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.



  1. Tighten the 2 cylinder block drain cock plugs.

    Torque:
    13 N*m{133 kgf*cm, 10 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Cooling.Cooling System.Radiator Removal


    Text in Illustration
    *1
    		Radiator Reservoir
    		*2
    		Radiator Cap
    *3
    		Radiator Drain Cock Plug
    		*4
    		Cylinder Block Drain Cock Plug

  1. Tighten the radiator drain cock plug by hand.



5. REMOVE V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Cooling.Cooling System.Radiator Removal

  1. Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

    Text in Illustration
    *1
    		Bracket
    *2
    		Hook
    *3
    		Pin
    *4
    		Grommet


6. REMOVE AIR CLEANER HOSE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the vacuum hose and No. 2 ventilation hose.

  1. Loosen the 2 hose clamps.

  1. Remove the air cleaner hose.



7. REMOVE NO. 1 RADIATOR HOSE


8. REMOVE NO. 2 RADIATOR HOSE


9. REMOVE FAN SHROUD


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the 4 nuts holding the fluid coupling fan.

  1. Remove the fan and generator V belt (Click here).



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the reservoir hose from the upper radiator tank.

  1. Detach the claw to open the flexible hose clamp.

  1. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.

  1. Remove the 2 bolts holding the fan shroud.

  1. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

    NOTICE:
    Be careful not to damage the radiator core.

  1. Remove the fan pulley.



10. REMOVE RADIATOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the 2 oil cooler hoses.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 4 bolts and radiator.