Exhaust Manifold W/ Turbocharger Inspection

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Intake Exhaust. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. VISUALLY CHECK TURBOCHARGER SUB-ASSEMBLY

  2. INSPECT AXIAL PLAY OF TURBINE SHAFT

  3. INSPECT RADIAL PLAY OF TURBINE SHAFT

  4. CHECK TURBINE SHAFT ROTATION

  5. INSPECT EXHAUST MANIFOLD RH AND LH

Exhaust Manifold W/ Turbocharger -- Inspection



1. VISUALLY CHECK TURBOCHARGER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Intake Exhaust.Intake System.Exhaust Manifold W/ Turbocharger Inspection

  1. Check for deformation and cracks in the turbine wheel on the exhaust side.

    Text in Illustration
    *1
    		Turbine Wheel
    If the turbine wheel is cracked or deformed, replace the turbocharger sub-assembly.


2. INSPECT AXIAL PLAY OF TURBINE SHAFT


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a dial indicator, insert the needle of the dial indicator into the exhaust side of the turbine shaft.

  1. Move the turbine shaft in an axial direction and measure the axial play of the turbine shaft.

    NOTICE:
    Make sure that the turbocharger sub-assembly and any dial indicators are securely fixed in place when performing measurements.
    Maximum axial play:
    0.09 mm (0.00354 in.)
    If the axial play is more than the maximum, replace the turbocharger sub-assembly.


3. INSPECT RADIAL PLAY OF TURBINE SHAFT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Intake Exhaust.Intake System.Exhaust Manifold W/ Turbocharger Inspection

  1. Connect a lever probe to a dial indicator.

    Text in Illustration
    *1
    		Lever Probe
    *a
    		Air Intake Side
    *b
    		Lift Up
    *c
    		Not Cut for Balancing
    *d
    		Upward

  1. Rotate the turbine shaft so that a part that has not been cut for shaft balancing is facing upwards on the air intake side.

  1. Place the lever probe against the shaft at the position shown in the illustration.

  1. Lift up both sides of the turbine shaft to move it in a radial direction and measure the radial play of the turbine shaft.

    Maximum radial play:
    0.16 mm (0.00630 in.)
    If the radial play is more than the maximum, replace the turbocharger sub-assembly.


4. CHECK TURBINE SHAFT ROTATION


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Rotate the turbine wheel on the exhaust side with your finger and check that it rotates smoothly.

    HINT:
    Even if it takes a little effort to rotate the turbine wheel, this is not a problem.
    If the turbine wheel does not rotate smoothly, replace the turbocharger sub-assembly.


5. INSPECT EXHAUST MANIFOLD RH AND LH


  1. Using a precision straightedge and feeler gauge, measure the warpage of the contact surface between the exhaust manifold and cylinder head.

    Maximum warpage:
    0.80 mm (0.0315 in.)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Intake Exhaust.Intake System.Exhaust Manifold W/ Turbocharger Inspection


    Text in Illustration
    *A
    		w/ DPF
    		*B
    		w/o DPF
    *a
    		RH Side
    		*b
    		LH Side
    If the warpage is more than the maximum, replace the exhaust manifold.