Air Pump Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Emission Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  2. REMOVE FRONT FENDER APRON TRIM PACKING A

  3. DISCONNECT FRONT FENDER LINER RH

  4. REMOVE NO. 3 AIR INJECTION SYSTEM HOSE

  5. REMOVE AIR PUMP ASSEMBLY

  6. REMOVE AIR PUMP INLET

  7. REMOVE NO. 1 AIR INJECTION SYSTEM HOSE

  8. REMOVE AIR PUMP

Air Pump -- Removal



1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



2. REMOVE FRONT FENDER APRON TRIM PACKING A


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 clips and front fender apron trim packing A.



3. DISCONNECT FRONT FENDER LINER RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the screw, and disconnect the liner from the front bumper cover.

  1. Using a T30 "TORX" socket, remove the 2 screws.

  1. Remove the 4 clips.

  1. Partially remove the fender liner.

    HINT:
    It is not necessary to fully remove the fender liner. Partially remove it so that the air pump can be removed.


4. REMOVE NO. 3 AIR INJECTION SYSTEM HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Inside engine room:

    1. Slide the clip and disconnect the No. 3 air injection system hose from the air tube.

    2. Detach the clamp and disconnect the No. 3 air injection system hose from the clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Inside front fender RH:

    1. Detach the clamp from the air pump bracket.

    2. Slide the clip and remove the No. 3 air injection system hose.



5. REMOVE AIR PUMP ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Detach the connector clamp from the bracket.

  1. Disconnect the wire harness from the clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts, 2 nuts and air pump assembly.



6. REMOVE AIR PUMP INLET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and air pump inlet.



7. REMOVE NO. 1 AIR INJECTION SYSTEM HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the No. 1 air injection system hose from the air pump assembly.



8. REMOVE AIR PUMP


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 clamps from the air pump bracket.

  1. Remove the 3 insulators from the air pump.