Fuel Pump Disassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

  2. REMOVE NO. 1 FUEL SUB-TANK (for Single Tank Type)

  3. REMOVE NO. 1 FUEL SUB-TANK (for Double Tank Type)

  4. REMOVE FUEL PUMP (for Double Tank Type)

Fuel Pump -- Disassembly



NOTICE:
Do not disconnect the hoses indicated in the illustration.

Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Fuel.Fuel System (W/ Dpf).Fuel Pump  Disassembly



1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the fuel sender gauge connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Fuel.Fuel System (W/ Dpf).Fuel Pump  Disassembly
  1. Press down on the sender gauge claw labeled A. Then slide the sender gauge upward to remove it.



2. REMOVE NO. 1 FUEL SUB-TANK (for Single Tank Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 3 claws from the claw holes to remove the fuel sub-tank.

    NOTICE:
    Do not damage the fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


3. REMOVE NO. 1 FUEL SUB-TANK (for Double Tank Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the fuel pump connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Fuel.Fuel System (W/ Dpf).Fuel Pump  Disassembly
  1. Using a small screwdriver, detach the claw from the sub-tank.

    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 3 claws from the claw holes to remove the fuel sub-tank.

    NOTICE:
    Do not damage the fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


4. REMOVE FUEL PUMP (for Double Tank Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 2 claws from the claw holes and remove the fuel pump.

    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the fuel pump wire harness connector from the fuel pump.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Fuel.Fuel System (W/ Dpf).Fuel Pump  Disassembly
  1. Remove the O-ring and spacer from the fuel pump.