Fuel Temperature Sensor Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH (w/ Viscous Heater)

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH (w/ Viscous Heater)

  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Viscous Heater)

  5. REMOVE UPPER RADIATOR SUPPORT SEAL (w/ Viscous Heater)

  6. DRAIN ENGINE COOLANT (w/ Viscous Heater)

  7. REMOVE INTERCOOLER ASSEMBLY (w/ Intercooler)

  8. REMOVE NO. 1 COOL AIR INLET (w/o Intercooler)

  9. REMOVE NO. 2 COOL AIR INLET (w/o Intercooler)

  10. DISCONNECT WATER HOSE SUB-ASSEMBLY (w/ Viscous Heater)

  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  12. REMOVE NO. 1 AIR CLEANER HOSE

  13. REMOVE INTAKE AIR CONNECTOR

  14. REMOVE HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)

  15. REMOVE NO. 1 AIR CLEANER PIPE SUB-ASSEMBLY

  16. REMOVE FUEL TEMPERATURE SENSOR

Fuel Temperature Sensor -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and screw.

  1. Loosen the clip and remove the front fender splash shield LH.



3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH (w/ Viscous Heater)
  1. Remove the 3 bolts and 2 screws.

  1. Loosen the clip and remove the front fender splash shield RH.



4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and No. 1 engine under cover.



5. REMOVE UPPER RADIATOR SUPPORT SEAL (w/ Viscous Heater)
  1. Remove the 7 clips and upper radiator support seal.



6. DRAIN ENGINE COOLANT (w/ Viscous Heater)
CAUTION:
Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
HINT:
Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Loosen the radiator drain cock plug.

  1. Remove the radiator reservoir cap to drain the coolant in the radiator.



  1. Loosen the oil filter bracket drain cock plug to drain the coolant in the engine.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Fuel.Fuel System (W/ Dpf).Fuel Temperature Sensor  Removal

  1. Tighten the radiator drain cock plug by hand.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Tighten the oil filter bracket drain cock plug.

    Torque:
    13 N*m{133 kgf*cm, 10 ft.*lbf}


7. REMOVE INTERCOOLER ASSEMBLY (w/ Intercooler)
(Click here)


8. REMOVE NO. 1 COOL AIR INLET (w/o Intercooler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the No. 1 air hose clamp.

  1. Disconnect the turbo pressure sensor connector, intake air temperature sensor connector and vacuum hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 nuts, bolt and No. 1 cool air inlet.

  1. Remove the gasket from the air tube RH.



9. REMOVE NO. 2 COOL AIR INLET (w/o Intercooler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the No. 2 air hose clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 nuts, bolt and No. 2 cool air inlet.

  1. Remove the gasket from the air tube LH.



10. DISCONNECT WATER HOSE SUB-ASSEMBLY (w/ Viscous Heater)


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Fuel.Fuel System (W/ Dpf).Fuel Temperature Sensor  Removal
Text in Illustration
*A
w/ Rear Heater
*B
w/o Rear Heater


11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the hose clamp.

  1. Disconnect the mass air flow meter connector and using a clip remover, detach the wire harness clamp from the air cleaner cap.

  1. Detach the 4 clamps and remove the air cleaner cap.



12. REMOVE NO. 1 AIR CLEANER HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the hose clamp and remove the No. 1 air cleaner hose.



13. REMOVE INTAKE AIR CONNECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Fuel.Fuel System (W/ Dpf).Fuel Temperature Sensor  Removal
  1. w/ Viscous Heater:
    Disconnect the 2 connectors from the viscous with magnet clutch heater and water temperature sensor.

    Text in Illustration
    *A
    w/ Viscous Heater
  1. w/o Viscous Heater:
    Disconnect the connector from the water temperature sensor.

  1. Using a clip remover, detach the 3 wire harness clamps.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.



14. REMOVE HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and disconnect the 4 water hose ends, and then remove the heater water pipe.



15. REMOVE NO. 1 AIR CLEANER PIPE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the hose clamp.

  1. Remove the bolt and No. 1 air cleaner pipe.



16. REMOVE FUEL TEMPERATURE SENSOR
NOTICE:
  1. Before replacing the fuel temperature sensor, be sure to clean the surrounding area.
  2. When replacing the fuel temperature sensor, make sure that your hands are clean and do not use gloves, etc.
  3. If the fuel temperature sensor is dropped, replace it with a new one.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the fuel temperature sensor connector.

  1. Using SST, remove the fuel temperature sensor.

    SST
    09817-33190
  1. Remove the O-ring from the fuel temperature sensor.