1Ur-Fe Fuel. Fuel Sub Tank Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200

1Ur-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

Fuel Sub Tank -- Removal

1. DISCHARGE FUEL SYSTEM PRESSURE

CAUTION:

Do not disconnect any part of the fuel system until you have discharged the fuel system pressure.
After discharging the fuel pressure, place a cloth or equivalent over fittings as you separate them to reduce the risk of fuel spray on yourself or in the engine compartment.

Disconnect the fuel pump ECU connector (Click here).

Start the engine. After the engine stops, turn the engine switch off.
HINT:
DTC P0171/0174 (system too lean) may be stored.

Crank the engine again, and then check that the engine does not start.

Loosen the fuel tank cap, and then discharge the pressure in the fuel tank completely.

Disconnect the cable from the negative (-) battery terminal.
NOTICE:
1. After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).
2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

Connect the fuel pump ECU connector (Click here).

2. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

4. REMOVE SPARE TIRE

5. REMOVE TAILPIPE ASSEMBLY

Remove the bolt and exhaust tailpipe clamp.

Remove the 2 exhaust pipe supports, gasket and tailpipe.

6. REMOVE SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET

Remove the bolt labeled A, and then loosen the 4 bolts labeled B.

Slightly raise the spare wheel carrier crossmember, and then remove the 6 bolts labeled C, spare wheel carrier crossmember and 2 brackets.

7. REMOVE NO. 1 SPARE WHEEL STOPPER

Remove the 2 bolts and spare wheel stopper.

8. REMOVE FUEL TANK CAP ASSEMBLY

9. DISCONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY

Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Sub Tank Removal

except G.C.C. Countries:
Disconnect the 2 fuel tank evaporation vent tubes.
Text in Illustration
*a
except G.C.C. Countries
*b
for G.C.C. Countries

Text in Illustration
*a	except G.C.C. Countries
*b	for G.C.C. Countries

for G.C.C. Countries:
Disconnect the fuel tank evaporation vent tube.

10. DISCONNECT FUEL HOSE

Disconnect the fuel hose.
Text in Illustration
*a
except G.C.C. Countries
*b
for G.C.C. Countries

Text in Illustration
*a	except G.C.C. Countries
*b	for G.C.C. Countries

11. DISCONNECT FUEL TANK BREATHER HOSE

Disconnect the breather hose from the filler pipe.

12. DISCONNECT NO. 3 FUEL HOSE

Disconnect the fuel hose from the filler pipe.

13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE

Disconnect the hose from the filler pipe.

14. REMOVE FUEL SUB TANK SUB-ASSEMBLY

Disconnect the floor No. 3 wire connector.

Using a clip remover, detach the 3 wire harness clamps.

Set an engine lifter underneath the fuel sub tank.

Remove the 2 bolts and disconnect the 2 fuel tank bands.

Remove the fuel sub tank.

15. REMOVE FLOOR NO. 3 WIRE

Disconnect the sender gauge connector.

Using a clip remover, detach the wire harness clamp.

16. REMOVE FUEL SENDER GAUGE ASSEMBLY

Remove the 5 screws and sender gauge.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.

Remove the gasket from the sender gauge.

17. REMOVE FUEL HOSE

Remove the fuel hose.
Text in Illustration
*a
except G.C.C. Countries
*b
for G.C.C. Countries

Text in Illustration
*a	except G.C.C. Countries
*b	for G.C.C. Countries

18. REMOVE FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY

except G.C.C. Countries:
Remove the 2 fuel tank evaporation vent tubes.
Text in Illustration
*a
except G.C.C. Countries
*b
for G.C.C. Countries

Text in Illustration
*a	except G.C.C. Countries
*b	for G.C.C. Countries

for G.C.C. Countries:
Remove the fuel tank evaporation vent tube.

19. REMOVE FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY

Remove the 6 bolts and the fuel and evaporation vent tube.

Remove the gasket from the fuel and evaporation vent tube.

20. REMOVE FUEL TANK BREATHER HOSE

Remove the breather hose from the fuel sub tank.

21. REMOVE NO. 3 FUEL HOSE

Remove the fuel hose from the fuel sub tank.

22. REMOVE FUEL TANK TO FILLER PIPE HOSE

Remove the hose from the fuel sub tank.