Fuel Sub Tank Installation

Install the hose to the fuel sub tank as shown in the illustration.

HINT:

1. Align the fuel sub tank side mark with the hose side mark when installing the hose.
   


2. Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.
   

Install the fuel hose to the fuel sub tank as shown in the illustration.

HINT:

1. Align the fuel sub tank side mark with the hose side mark when installing the hose.
   


2. Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.
   

Install the breather hose to the fuel sub tank.

Install a new gasket to the fuel and evaporation vent tube.

Install the fuel and evaporation vent tube with the 6 bolts.

Torque:

3.5 N*m{36 kgf*cm, 31 in.*lbf}

except G.C.C. Countries:
Install the 2 fuel tank evaporation vent tubes.

for G.C.C. Countries:
Install the fuel tank evaporation vent tube.

Install the fuel hose.

Install a new gasket to the sender gauge.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge.

Install the sender gauge with the 5 screws.

Torque:

1.5 N*m{15 kgf*cm, 13 in.*lbf}

Attach the wire harness clamp to the fuel sub tank.

Connect the sender gauge connector.

Set the fuel sub tank on an engine lifter and raise the fuel sub tank.

Connect the 2 fuel tank bands with the 2 bolts.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Connect the floor No. 3 wire connector.

Attach the 3 wire harness clamps.

Connect the hose to the filler pipe.

Connect the fuel hose to the filler pipe.

Connect the breather hose to the filler pipe.

Connect the fuel hose.

except G.C.C. Countries:
Connect the 2 fuel tank evaporation vent tubes.

for G.C.C. Countries:
Connect the fuel tank evaporation vent tube.

Install the spare wheel stopper with the 2 bolts.

Torque:

32 N*m{326 kgf*cm, 24 ft.*lbf}

Install the spare wheel carrier crossmember and 2 brackets to the vehicle with the 6 bolts labeled C.

Torque:

for bolt C:

20 N*m{204 kgf*cm, 15 ft.*lbf}

Temporarily install the bolt labeled A, and then tighten the bolt labeled A and bolts labeled B.

Torque:

for bolt A:

29 N*m{296 kgf*cm, 21 ft.*lbf}

for bolt B:

20 N*m{204 kgf*cm, 15 ft.*lbf}

Install the tailpipe to the 2 exhaust pipe supports.

Set a new gasket to the center exhaust pipe.

Connect the tailpipe to the center pipe with a new clamp.

Torque:

32 N*m{326 kgf*cm, 24 ft.*lbf}

HINT:

Install the clamp within the angle range shown in the illustration.

Make sure that there are no fuel leaks after performing maintenance on the fuel system.

1. Connect the GTS to the DLC3.
   

2. Turn the ignition switch to ON and turn the GTS on.
   

   NOTICE:

   Do not start the engine.

3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
   

4. Check that there are no leaks from the fuel system.
   If there are fuel leaks, repair or replace parts as necessary.
   

5. Turn the ignition switch off.
   

6. Disconnect the GTS from the DLC3.