Fuel Pump (For Double Tank Type) Reassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 1 FUEL SUCTION SUPPORT

  2. INSTALL FUEL MAIN VALVE ASSEMBLY

  3. INSTALL FUEL PUMP

  4. INSTALL NO. 1 FUEL SUB-TANK

  5. INSTALL FUEL SENDER GAUGE ASSEMBLY

Fuel Pump (For Double Tank Type) -- Reassembly



NOTICE:
Land Cruiser. Urj200, 202 Grj200 Vdj200
Do not disconnect the hoses indicated in the illustration.


1. INSTALL NO. 1 FUEL SUCTION SUPPORT
  1. Attach the 2 claws to the claw holes to install the No. 1 fuel suction support.



2. INSTALL FUEL MAIN VALVE ASSEMBLY
  1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve assembly.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Install the fuel main valve assembly to the fuel filter case.

    Text in Illustration
    *1
    O-Ring
    *a
    Fuel Filter Case
    NOTICE:
    Make sure the O-rings are not cut or pinched during the installation.


3. INSTALL FUEL PUMP
  1. Connect the fuel pump wire harness connector to the fuel pump.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Apply a light coat of gasoline to a new O-ring. Then install the spacer and O-ring to the fuel pump.

    Text in Illustration
    *1
    O-Ring
    *2
    Spacer
  1. Attach the 5 claws to the claw holes and install the fuel pump to the fuel filter case.



4. INSTALL NO. 1 FUEL SUB-TANK


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
NOTICE:
Make sure that the fuel tube passes into the section marked by the circle.
Text in Illustration
*a
Fuel Tube
  1. Attach the 3 claws to the claw holes and install the No. 1 fuel sub-tank.

  1. Attach the 3 claws to the claw holes.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Connect the jet pump (labeled B) to the No. 1 fuel sub-tank.

    Text in Illustration
    *a
    Jet Pump

    1. Attach the claw on the end of the tube to the claw hole.

  1. Connect the jet pump (labeled A) to the No. 1 fuel sub-tank.

  1. Connect the fuel pump connector.



5. INSTALL FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Set the fuel sender gauge assembly on the fuel suction with pump and gauge tube assembly. Then slide the fuel sender gauge downward to install it.

    Text in Illustration
    *a
    Slide
  1. Connect the fuel sender gauge connector.