Fuel Pump (For Double Tank Type) Disassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

  2. REMOVE NO. 1 FUEL SUB-TANK

  3. REMOVE FUEL PUMP

  4. REMOVE FUEL MAIN VALVE ASSEMBLY

  5. REMOVE NO. 1 FUEL SUCTION SUPPORT

Fuel Pump (For Double Tank Type) -- Disassembly



NOTICE:
Land Cruiser. Urj200, 202 Grj200 Vdj200
Do not disconnect the hoses indicated in the illustration.


1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the fuel sender gauge connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Disassembly

  1. Detach the claw and slide the fuel sender gauge assembly upward to remove it.

    Text in Illustration
    *a
    		Slide


2. REMOVE NO. 1 FUEL SUB-TANK


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the fuel pump connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Disassembly

  1. Disconnect the jet pump (labeled A) from the No. 1 fuel sub-tank.

    Text in Illustration
    *a
    		Jet Pump

  1. Disconnect the jet pump (labeled B) from the No. 1 fuel sub-tank.

    1. Using a small screwdriver, detach the claw from the No. 1 fuel sub-tank.

      HINT:
      Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, detach the 3 claws from the claw holes.

    NOTICE:
    Do not damage the No. 1 fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, detach the 3 claws from the claw holes.

    NOTICE:
    Do not damage the No. 1 fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


3. REMOVE FUEL PUMP


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Disassembly

  1. Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the fuel filter case.

    Text in Illustration
    *a
    		Fuel Filter Case
    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the fuel pump wire harness connector from the fuel pump to remove it.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Disassembly

  1. Remove the O-ring and spacer from the fuel pump.

    Text in Illustration
    *1
    		O-Ring
    *2
    		Spacer


4. REMOVE FUEL MAIN VALVE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Disassembly

  1. Remove the fuel main valve assembly from the fuel filter case.

    Text in Illustration
    *1
    		O-Ring
    *a
    		Fuel Filter Case

  1. Remove the 2 O-rings from the fuel main valve assembly.



5. REMOVE NO. 1 FUEL SUCTION SUPPORT


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws from the claw holes to remove the No. 1 fuel suction support.