Fuel Pump (For Double Tank Type) Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE FUEL TANK SUB-ASSEMBLY

  2. REMOVE FUEL TANK MAIN TUBE, FUEL TANK RETURN TUBE AND NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY

  3. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

Fuel Pump (For Double Tank Type) -- Removal



1. REMOVE FUEL TANK SUB-ASSEMBLY
(Click here)


2. REMOVE FUEL TANK MAIN TUBE, FUEL TANK RETURN TUBE AND NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Removal

  1. Remove the 3 tube joint clips and pull out the 3 fuel tube joints.

    NOTICE:
    1. Remove any dirt and foreign matter on the fuel tube joint before performing this work.
    2. Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
    3. Perform this work by hand. Do not use any tools.
    4. Do not forcibly bend, twist or turn the nylon tube.
    5. Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.
    Text in Illustration
    *1
    		Fuel Tube Joint
    *2
    		Tube Joint Clip
    *3
    		O-Ring
    *4
    		Fuel Suction Plate Sub-assembly


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Removal

  1. except G.C.C. Countries:

    1. Detach the clamp and remove the fuel tank main tube sub-assembly.

      Text in Illustration
      *1
      		Fuel Tank Main Tube Sub-assembly
      *2
      		Fuel Tank Return Tube Sub-assembly
      *3
      		No. 2 Fuel Tank Main Tube Sub-assembly

    2. Detach the clamp and remove the fuel tank return tube sub-assembly.

    3. Detach the 2 clamps and remove the No. 2 fuel tank main tube sub-assembly.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Removal

  1. for G.C.C. Countries:

    1. Detach the clamp and remove the fuel tank main tube sub-assembly.

      Text in Illustration
      *1
      		Fuel Tank Main Tube Sub-assembly
      *2
      		Fuel Tank Return Tube Sub-assembly
      *3
      		No. 2 Fuel Tank Main Tube Sub-assembly

    2. Detach the clamp and remove the fuel tank return tube sub-assembly.

    3. Detach the 2 clamps and remove the No. 2 fuel tank main tube sub-assembly.



3. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Removal

  1. Set SST on the retainer.

    SST
    09808-14030
    HINT:
    1. Securely attach the claws of SST to the protrusion of the retainer and fix SST in place.
    2. Install SST while pressing the claws of SST against the retainer (towards the center of SST).


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type) Removal

  1. Using SST, loosen the retainer.

    SST
    09808-14030
    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Turn
    NOTICE:
    1. Do not use any tools other than those specified in this operation. Damage to the retainer or the fuel tank may result.
    2. While pressing down on SST so that the claws of SST do not slip off the protrusion of the retainer, turn the retainer counterclockwise to loosen it.
    HINT:
    The protrusion of the retainer fits in the ends of SST.

  1. Remove the retainer while holding the fuel suction tube assembly by hand.

  1. Remove the gasket from the fuel tank.