Fuel System On-Vehicle Inspection

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. CHECK FOR FUEL PUMP OPERATION AND FUEL LEAK

  2. CHECK FUEL PRESSURE

Fuel System -- On-Vehicle Inspection



1. CHECK FOR FUEL PUMP OPERATION AND FUEL LEAK

  1. Connect the GTS to the DLC3.

  1. Turn the ignition switch to ON.

    NOTICE:
    Do not start the engine.

  1. Turn the GTS on.

  1. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

  1. Check fuel pump operation.

    1. Check for pressure in the fuel inlet tube from the fuel line. Check that the sound of fuel flowing in the fuel tank can be heard.
      If there is no sound, check the integration relay, fuel pump, ECM and wiring connector.

  1. Check for fuel leak.

    1. Check that there are no fuel leaks after performing maintenance anywhere on the system.
      If there are fuel leaks, repair or replace parts as necessary.



2. CHECK FUEL PRESSURE

  1. Check that the battery voltage is 11 to 14 V.

  1. Discharge the fuel system pressure (Click here).

  1. Disconnect the cable from the negative (-) battery terminal.

    NOTICE:
    1. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).
    2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the fuel pipe clamp from the fuel tube connector.

  1. Disconnect the No. 1 fuel hose (Click here).



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel System On-Vehicle Inspection

  1. Install SST (pressure gauge) as shown in the illustration.

    SST
    09268-45101(09268-41250,09268-41260,09268-41280,09268-41500,09268-41700,95336-08070)
    Text in Illustration
    *1
    		SST (T Joint)
    *2
    		SST (Hose Band)
    *3
    		SST (Hose Joint)
    *4
    		SST (Gauge Assembly)
    *5
    		Fuel Tube
    *6
    		SST (Fuel Tube Connector)

  1. Wipe off any gasoline.

  1. Reconnect the cable to the negative (-) battery terminal.

    NOTICE:
    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  1. Operate the fuel pump.

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

      NOTICE:
      Do not start the engine.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the Fuel Pump Speed Control / ON.

  1. Measure the fuel pressure.

    Standard fuel pressure:
    321 to 327 kPa (3.27 to 3.33 kgf/cm2, 46.5 to 47.4 psi)
    If the pressure is higher than the specification, replace the fuel pressure regulator.
    If the pressure is below the specification, check the fuel hoses and connections, fuel pump, fuel filter and fuel pressure regulator.

  1. Start the engine.

  1. Measure the fuel pressure.

    Standard fuel pressure:
    321 to 327 kPa (3.27 to 3.33 kgf/cm2, 46.5 to 47.4 psi)
    If the pressure is not as specified, check the fuel pump, pressure regulator and/or injectors.

  1. Stop the engine.

  1. Check that the fuel pressure remains as specified for 5 minutes after the engine has stopped.

    Standard fuel pressure:
    147 kPa (1.5 kgf/cm2, 21 psi) or more
    If the pressure is not as specified, check the fuel pump, pressure regulator and/or injectors.

  1. Disconnect the cable from the negative (-) battery terminal (Click here) and carefully remove SST and the fuel tube connector to prevent gasoline from spraying.

  1. Reconnect the No. 1 fuel hose (fuel tube connector).

  1. Check for fuel leaks.

    1. Check that there are no fuel leaks after performing maintenance anywhere on the system.
      If there are fuel leaks, repair or replace parts as necessary.