Rear Crankshaft Oil Seal Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL REAR CRANKSHAFT OIL SEAL

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)

  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)

  6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)

  7. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)

  8. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)

Rear Crankshaft Oil Seal -- Installation



1. INSTALL REAR CRANKSHAFT OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Apply MP grease to the lip of a new oil seal.

  1. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

    SST
    09223-78010
    NOTICE:
    1. Keep the lip free from foreign matter.
    2. Do not tap the oil seal at an angle.


2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using SST, hold the crankshaft.

    SST
    09213-54015(91651-60855)
    09330-00021
  1. Clean the bolts and their installation holes.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Install the front spacer, drive plate and rear spacer to the crankshaft.

    Text in Illustration
    *1
    Front Spacer
    *2
    Drive Plate and Ring Gear
    *3
    Rear Spacer
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Automatic Transmission Side
    HINT:
    As the front spacer, the drive plate and ring gear, and the rear spacer are not reversible, be sure to install them in the direction shown in the illustration.
  1. Apply adhesive to 2 or 3 threads at the end of the 8 new bolts.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Uniformly install and tighten the 8 bolts in several steps in the sequence shown in the illustration.

    Torque:
    83 N*m{846 kgf*cm, 61 ft.*lbf}
    NOTICE:
    Do not start the engine for at least 1 hour after installing.


3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using SST, hold the crankshaft.

    SST
    09213-54015(91651-60855)
    09330-00021
  1. Clean the bolts and their installation holes.

  1. Temporarily install the flywheel with 8 new bolts.

  1. Install and tighten the 8 bolts uniformly in several steps.

    Torque:
    30 N*m{306 kgf*cm, 22 ft.*lbf}
  1. Mark the top of the bolts with paint.

  1. Tighten the 8 bolts 90° in the same sequence.

  1. Check that the paint marks are now at a 90° angle to the top.



4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Insert SST into the clutch disc, then insert the clutch disc into the flywheel.

    SST
    09301-00110
    NOTICE:
    Take care not to insert the clutch disc in the wrong direction.


5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Align the matchmark on the clutch cover with the one on the flywheel.

  1. In the order shown in the illustration, temporarily install the 6 bolts starting from the bolt located near the knock pin on the top.

  1. Check that the disc is in the center by lightly moving SST up and down, and left and right.

    SST
    09301-00110
  1. Evenly tighten the bolts by following the order shown in the illustration.

    Torque:
    19 N*m{195 kgf*cm, 14 ft.*lbf}


6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

    Maximum Misalignment:
    1.3 mm (0.0512 in.)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. If the alignment is not as specified, adjust the diaphragm spring tip alignment using SST.

    SST
    09333-00013


7. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
(Click here)


8. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)
(Click here)