Relay -- On-Vehicle Inspection |
1. INSPECT FUEL PUMP RELAY (SUB PUMP) |
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 3 - 5 Battery voltage is not applied to terminals 1 and 2 10 kΩ or higher Battery voltage is applied to terminals 1 and 2 Below 1 Ω
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2. INSPECT EDU RELAY (EDU1) |
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Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 3 - 5 Battery voltage is not applied between 1 and 2 10 kΩ or higher Battery voltage is applied between 1 and 2 Below 1 Ω
3. INSTALL EDU RELAY (EDU2) |
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Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 3 - 5 Battery voltage is not applied between 1 and 2 10 kΩ or higher Battery voltage is applied between 1 and 2 Below 1 Ω
4. INSPECT NO. 1 IGNITION RELAY (IG1) |
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher Battery voltage applied to terminals 1 and 2 Below 1 Ω
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5. INSPECT INTEGRATION RELAY (A/F RELAY) (w/ DPF) |
Measure the resistance of the A/F HTR fuse.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition A/F HTR fuse Always Below 1 Ω
Measure the resistance of the ignition relay air fuel ratio sensor relay circuit.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Item Tester Connection Condition Specified Condition for LHD 1Y-1 - 1S-3 Battery voltage is not applied to terminals 1S-1 and 1S-4 10 kΩ or higher Battery voltage is applied to terminals 1S-1 and 1S-4 Below 1 Ω for RHD 1X-1 - 1S-3 Battery voltage is not applied to terminals 1S-1 and 1S-4 10 kΩ or higher Battery voltage is applied to terminals 1S-1 and 1S-4 Below 1 Ω
If the result is not as specified, replace the integration relay.Text in Illustration *A for LHD *B for RHD *a Component without harness connected
(Integration Relay)- -
6. INSPECT INTEGRATION RELAY (IG2 MAIN RELAY) |
Measure the resistance of the IG2 MAIN fuse.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition IG2 MAIN fuse Always Below 1 Ω
Measure the resistance of the IG2 MAIN relay circuit.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Item Tester Connection Condition Specified Condition for LHD 1Y-1 - 1R-1 Battery voltage is not applied to terminals 1R-2 and 1S-4 10 kΩ or higher Battery voltage is applied to terminals 1R-2 and 1S-4 Below 1 Ω for RHD 1X-1 - 1R-1 Battery voltage is not applied to terminals 1R-2 and 1S-4 10 kΩ or higher Battery voltage is applied to terminals 1R-2 and 1S-4 Below 1 Ω
If the result is not as specified, replace the integration relay.Text in Illustration *A for LHD *B for RHD *a Component without harness connected
(Integration Relay)- -
7. INSPECT INTEGRATION RELAY (EFI MAIN NO.1 RELAY) |
Measure the resistance of the EFI MAIN NO. 1 fuse and EFI NO. 2 fuse.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition EFI MAIN NO. 1 fuse Always Below 1 Ω EFI NO. 2 fuse Always Below 1 Ω
Measure the resistance of the EFI MAIN No. 1 relay circuit.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Item Tester Connection Condition Specified Condition for LHD 1Y-1 - 1S-1 Battery voltage is not applied to terminals 1S-8 and 1S-4 10 kΩ or higher Battery voltage is applied to terminals 1S-8 and 1S-4 Below 1 Ω for RHD 1X-1 - 1S-1 Battery voltage is not applied to terminals 1S-8 and 1S-4 10 kΩ or higher Battery voltage is applied to terminals 1S-8 and 1S-4 Below 1 Ω
If the result is not as specified, replace the integration relay.Text in Illustration *A for LHD *B for RHD *a Component without harness connected
(Integration Relay)- -
8. INSPECT INTEGRATION RELAY (EFI MAIN NO. 2 RELAY) |
Measure the resistance of the EFI MAIN NO. 2 fuse.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition EFI MAIN NO. 2 fuse Always Below 1 Ω
Measure the resistance of the EFI MAIN No. 2 relay circuit.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Item Tester Connection Condition Specified Condition for LHD 1Y-1 - 1P-12 Battery voltage is not applied to terminals 1P-8 and 1P-11 10 kΩ or higher Battery voltage is applied to terminals 1P-8 and 1P-11 Below 1 Ω for RHD 1X-1 - 1P-12 Battery voltage is not applied to terminals 1P-8 and 1P-11 10 kΩ or higher Battery voltage is applied to terminals 1P-8 and 1P-11 Below 1 Ω
If the result is not as specified, replace the integration relay.Text in Illustration *A for LHD *B for RHD *a Component without harness connected
(Integration Relay)- -
9. INSPECT MAIN BODY ECU (IG1 NO. 1) |
Measure the resistance of the ECU-IG NO. 2 fuse.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition ECU-IG NO. 2 fuse Always Below 1 Ω
Measure the resistance of the IG1 No. 1 relay circuit.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 2G-1 - 2H-24 Battery voltage not applied between 2I-18 and 2J-1 10 kΩ or higher Battery voltage applied between 2I-18 and 2J-1 Below 1 Ω
If the result is not as specified, replace the main body ECU.Text in Illustration *a Component without harness connected
Main Body ECU (Cowl Side Junction Block LH)- -
10. INSPECT STARTER RELAY (ST) |
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher Battery voltage applied to terminals 1 and 2 Below 1 Ω
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11. INSPECT NO. 1 GLOW RELAY (GLOW NO. 1) |
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher Battery voltage applied to terminals 1 and 2 Below 1 Ω
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12. INSPECT NO. 2 GLOW RELAY (GLOW NO. 2) |
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher Battery voltage applied to terminals 1 and 2 Below 1 Ω
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13. INSPECT MAIN BODY ECU (ACC RELAY) |
- HINT:
- Before performing the relay inspections for the relay of the main body ECU, inspect the ECU-ACC fuse.
Measure the resistance of the ACC relay circuit.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition 2G-1 - 2H-9 Battery voltage not applied between 2J-18 and 2J-1 10 kΩ or higher Battery voltage applied between 2J-18 and 2J-1 Below 1 Ω
If the result is not as specified, replace the main body ECU.Text in Illustration *a Component without harness connected
Main Body ECU (Cowl Side Junction Block LH)- -