Power Steering Oil Pressure Switch Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Engine Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  4. DRAIN ENGINE COOLANT

  5. REMOVE V-RIBBED BELT (w/ Viscous Heater)

  6. REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)

  7. REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)

  8. REMOVE V-RIBBED BELT

  9. REMOVE INTERCOOLER ASSEMBLY (w/ Intercooler)

  10. REMOVE NO. 1 COOL AIR INLET (w/o Intercooler)

  11. REMOVE NO. 2 COOL AIR INLET (w/o Intercooler)

  12. DISCONNECT WATER HOSE SUB-ASSEMBLY (w/ Viscous Heater)

  13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  14. REMOVE NO. 1 AIR CLEANER HOSE

  15. REMOVE INTAKE AIR CONNECTOR

  16. REMOVE NO. 1 AIR HOSE

  17. REMOVE NO. 3 AIR TUBE

  18. REMOVE HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)

  19. REMOVE NO. 1 AIR CLEANER PIPE SUB-ASSEMBLY

  20. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY

  21. REMOVE NO. 1 OIL RESERVOIR BRACKET

  22. REMOVE RADIATOR RESERVOIR ASSEMBLY

  23. REMOVE POWER STEERING OIL PRESSURE SWITCH

Power Steering Oil Pressure Switch -- Removal



1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 bolts and screw.

  1. Loosen the clip and remove the front fender splash shield LH.



2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  1. Remove the 3 bolts and 2 screws.

  1. Loosen the clip and remove the front fender splash shield RH.



3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 10 bolts and No. 1 engine under cover.



4. DRAIN ENGINE COOLANT
CAUTION:
Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
HINT:
Collect the coolant in a container and dispose of it according to the regulations in your area.

  1. Loosen the radiator drain cock plug.

  1. Remove the radiator reservoir cap to drain the coolant in the radiator.



  1. Loosen the oil filter bracket drain cock plug to drain the coolant in the engine.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Control.Ecd System (W/ Dpf).Power Steering Oil Pressure Switch Removal

  1. Tighten the radiator drain cock plug by hand.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Tighten the oil filter bracket drain cock plug.

    Torque:
    13 N*m{133 kgf*cm, 10 ft.*lbf}


5. REMOVE V-RIBBED BELT (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the lock nut and turn the bolt counterclockwise.

  1. Remove the V-ribbed belt.



6. REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt, cover, No. 1 idler pulley and collar.



7. REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the nut and No. 3 idler pulley.



8. REMOVE V-RIBBED BELT


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a wrench to the V-ribbed belt tensioner bracket, turn the wrench clockwise and remove the V-ribbed belt.



9. REMOVE INTERCOOLER ASSEMBLY (w/ Intercooler)
(Click here)


10. REMOVE NO. 1 COOL AIR INLET (w/o Intercooler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the No. 1 air hose clamp.

  1. Disconnect the turbo pressure sensor connector, intake air temperature sensor connector and vacuum hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 nuts, bolt and No. 1 cool air inlet.

  1. Remove the gasket from the air tube RH.



11. REMOVE NO. 2 COOL AIR INLET (w/o Intercooler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the No. 2 air hose clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 nuts, bolt and No. 2 cool air inlet.

  1. Remove the gasket from the air tube LH.



12. DISCONNECT WATER HOSE SUB-ASSEMBLY (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Control.Ecd System (W/ Dpf).Power Steering Oil Pressure Switch Removal

  1. Disconnect the 2 water hoses.



13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the hose clamp.

  1. Disconnect the mass air flow meter connector and using a clip remover, detach the wire harness clamp from the air cleaner cap.

  1. Detach the 4 clamps and remove the air cleaner cap.



14. REMOVE NO. 1 AIR CLEANER HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the hose clamp and remove the No. 1 air cleaner hose.



15. REMOVE INTAKE AIR CONNECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Control.Ecd System (W/ Dpf).Power Steering Oil Pressure Switch Removal

  1. w/ Viscous Heater:
    Disconnect the 2 connectors from the viscous with magnet clutch heater and water temperature sensor.

    Text in Illustration
    *A
    		w/ Viscous Heater

  1. w/o Viscous Heater:
    Disconnect the connector from the water temperature sensor.

  1. Using a clip remover, detach the 3 wire harness clamps.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.



16. REMOVE NO. 1 AIR HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the hose clamp and remove the No. 1 air hose.



17. REMOVE NO. 3 AIR TUBE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the wire harness from the clamp.

  1. Remove the nut and ground wire.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt and disconnect the wire harness bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the hose clamp and remove the bolt and No. 3 air tube.



18. REMOVE HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 4 bolts and disconnect the 4 water hose ends, and then remove the heater water pipe.



19. REMOVE NO. 1 AIR CLEANER PIPE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the hose clamp.

  1. Remove the bolt and No. 1 air cleaner pipe.



20. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Insert a screwdriver between the reservoir and oil reservoir bracket, push the claw, and then disconnect the reservoir by pulling it upwards.



21. REMOVE NO. 1 OIL RESERVOIR BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and bracket.



22. REMOVE RADIATOR RESERVOIR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the 2 hoses.

  1. Remove the 3 bolts and radiator reservoir.



23. REMOVE POWER STEERING OIL PRESSURE SWITCH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Control.Ecd System (W/ Dpf).Power Steering Oil Pressure Switch Removal

  1. Disconnect the oil pressure switch connector.

    Text in Illustration
    *A
    		w/ DPF
    *B
    		w/o DPF

  1. Using a 19 mm deep socket wrench, remove the oil pressure switch.