Dtc P0120 Throttle / Pedal Position Sensor / Switch A Circuit Malfunction

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Engine Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

DESCRIPTION

MONITOR DESCRIPTION

FAIL-SAFE

WIRING DIAGRAM

INSPECTION PROCEDURE

READ VALUE USING INTELLIGENT TESTER (THROTTLE POSITION)

CHECK HARNESS AND CONNECTOR (THROTTLE POSITION SENSOR - ECM)

INSPECT ECM (VC VOLTAGE)

REPLACE THROTTLE BODY ASSEMBLY

CHECK WHETHER DTC OUTPUT RECURS (THROTTLE POSITION SENSOR DTCS)

DTC P0120 Throttle / Pedal Position Sensor / Switch "A" Circuit Malfunction

DTC P0122 Throttle / Pedal Position Sensor / Switch "A" Circuit Low Input

DTC P0123 Throttle / Pedal Position Sensor / Switch "A" Circuit High Input

DTC P0220 Throttle / Pedal Position Sensor / Switch "B" Circuit

DTC P0222 Throttle / Pedal Position Sensor / Switch "B" Circuit Low Input

DTC P0223 Throttle / Pedal Position Sensor / Switch "B" Circuit High Input

DTC P2135 Throttle / Pedal Position Sensor / Switch "A" / "B" Voltage Correlation


DESCRIPTION

The TP sensor is mounted on the throttle body, and detects the opening angle of the throttle valve. This sensor is a non-contact type. It uses Hall-effect elements in order to yield accurate signals even in extreme driving conditions, such as at high speeds as well as very low speeds.
The TP sensor has 2 sensor circuits, each of which transmits a signal, VTA1 and VTA2. VTA1 is used to detect the throttle valve angle and VTA2 is used to detect malfunctions in VTA1. The sensor signal voltages vary between 0 V and 5 V in proportion to the throttle valve opening angle, and are transmitted to the VTA terminals of the ECM.
As the valve closes, the sensor output voltage decreases and as the valve opens, the sensor output voltage increases. The ECM calculates the throttle valve opening angle according to these signals and controls the throttle actuator in response to driver inputs. These signals are also used in calculations such as air-fuel ratio correction, power increase correction and fuel cut control.

Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Control.Sfi System.
Dtc
  P0120  Throttle / Pedal Position Sensor / Switch A Circuit Malfunction


DTC Code
DTC Detection Condition
Trouble Area
P0120
The output voltage of VTA1 quickly fluctuates beyond the lower and upper malfunction thresholds for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
  1. Throttle Position (TP) sensor (built into throttle body)
  2. ECM
P0122
The output voltage of VTA1 is 0.2 V or less for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
  1. TP sensor (built into throttle body)
  2. Short in VTA1 circuit
  3. Open in VC circuit
  4. ECM
P0123
The output voltage of VTA1 is 4.535 V or higher for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
  1. TP sensor (built into throttle body)
  2. Open in VTA1 circuit
  3. Open in E2 circuit
  4. Short between VC and VTA1 circuits
  5. ECM
P0220
The output voltage of VTA2 quickly fluctuates beyond the lower and upper malfunction thresholds for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
  1. TP sensor (built into throttle body)
  2. ECM
P0222
The output voltage of VTA2 is 1.75 V or less for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
  1. TP sensor (built into throttle body)
  2. Short in VTA2 circuit
  3. Open in VC circuit
  4. ECM
P0223
The output voltage of VTA2 is 4.8 V or higher, and VTA1 is between 0.2 V and 2.02 V for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
  1. TP sensor (built into throttle body)
  2. Open in VTA2 circuit
  3. Open in E2 circuit
  4. Short between VC and VTA2 circuits
  5. ECM
P2135
Either condition (a) or (b) is met (1 trip detection logic):
(a) The difference between the output voltages of VTA1 and VTA2 is 0.02 V or less for 0.5 seconds or more.
(b) The output voltage of VTA1 is 0.2 V or less and VTA2 is 1.75 V or less for 0.4 seconds or more.
  1. Short between VTA1 and VTA2 circuits
  2. TP sensor (built into throttle body)
  3. ECM
HINT:
  1. When any of these DTCs is output, check the throttle valve opening angle by entering the following menus: Powertrain / Engine and ECT / Data List / ETCS / Throttle Position No.1 and Throttle Position No.2.
  1. Throttle Position No.1 is the VTA1 signal, and Throttle Position No.2 is the VTA2 signal.

    Reference (Normal Condition):

    Display Item
    Accelerator Pedal Fully Released
    Accelerator Pedal Fully Depressed
    Throttle Position No.1
    0.5 to 1.1 V
    3.2 to 4.8 V
    Throttle Position No.2
    2.1 to 3.1 V
    4.6 to 5.0 V

MONITOR DESCRIPTION

The ECM uses the Throttle Position (TP) sensor to monitor the throttle valve opening angle. There are several checks that the ECM performs to confirm the proper operation of the TP sensor.
  1. A specific voltage difference is expected between the sensor terminals, VTA1 and VTA2, for each throttle valve opening angle. If the difference between VTA1 and VTA2 is incorrect, the ECM interprets this as a malfunction in the sensor, and stores DTC(s).
  1. VTA1 and VTA2 each have a specific voltage range. If VTA1 or VTA2 is outside the normal operating range, the ECM interprets this as a malfunction in the sensor, and stores DTC(s).
  1. VTA1 and VTA2 should never be close to the same voltage level. If VTA1 is within 0.02 V of VTA2, the ECM determines that there is a short circuit in the sensor, and stores DTC(s).
If the malfunction is not repaired successfully, a DTC is stored 10 seconds after the engine is next started.

FAIL-SAFE

When any of these DTCs, as well as other DTCs relating to ETCS (Electronic Throttle Control System) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 7° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.
Fail-safe mode continues until a pass condition is detected, and the engine switch is then turned off.

WIRING DIAGRAM


Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Control.Sfi System.
Dtc
  P0120  Throttle / Pedal Position Sensor / Switch A Circuit Malfunction


INSPECTION PROCEDURE

HINT:
  1. These DTCs relate to the Throttle Position (TP) sensor.
  2. Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.
1.READ VALUE USING INTELLIGENT TESTER (THROTTLE POSITION)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG) and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List / ETCS / Throttle Position No.1 and Throttle Position No.2.

  1. Check the values displayed on the tester.

    Result
    TP#1 (VTA1)
    When Accelerator Pedal Released
    TP#2 (VTA2)
    When Accelerator Pedal Released
    TP#1 (VTA1)
    When Accelerator Pedal Depressed
    TP#2 (VTA2)
    When Accelerator Pedal Depressed
    Trouble Area
    Proceed to
    0 to 0.2 V
    0 to 0.2 V
    0 to 0.2 V
    0 to 0.2 V
    VC circuit open
    A
    4.5 to 5.0 V
    4.5 to 5.0 V
    4.5 to 5.0 V
    4.5 to 5.0 V
    E2 circuit open
    A
    0 to 0.2 V,
    or 4.5 to 5.0 V
    2.1 to 3.1 V
    (Fail-safe)
    0 to 0.2 V,
    or 4.5 to 5.0 V
    2.1 to 3.1 V
    (Fail-safe)
    VTA1 circuit open or ground short
    A
    0.6 to 1.4 V
    (Fail-safe)
    0 to 0.2 V,
    or 4.5 to 5.0 V
    0.6 to 1.4 V
    (Fail-safe)
    0 to 0.2 V,
    or 4.5 to 5.0 V
    VTA2 circuit open or ground short
    A
    0.5 to 1.1 V
    2.1 to 3.1 V
    3.2 to 4.8 V
    (Not fail-safe)
    4.6 to 5.0 V
    (Not fail-safe)
    TP sensor circuit normal
    B
HINT:
TP#1 stands for Throttle Position No. 1, and TP#2 stands for Throttle Position No. 2.


B
Go to step 5
A


2.CHECK HARNESS AND CONNECTOR (THROTTLE POSITION SENSOR - ECM)
  1. Disconnect the C3 throttle body connector.

  1. Disconnect the C45 ECM connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:

    Tester Connection
    Condition
    Specified Condition
    C3-5 (VC) - C45-80 (VCTA)
    Always
    Below 1 Ω
    C3-6 (VTA) - C45-78 (VTA1)
    Always
    Below 1 Ω
    C3-4 (VTA2) - C45-77 (VTA2)
    Always
    Below 1 Ω
    C3-3 (E2) - C45-79 (ETA)
    Always
    Below 1 Ω
    C3-5 (VC) or C45-80 (VCTA) - Body ground
    Always
    10 kΩ or higher
    C3-6 (VTA) or C45-78 (VTA1) - Body ground
    Always
    10 kΩ or higher
    C3-4 (VTA2) or C45-77 (VTA2) - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


3.INSPECT ECM (VC VOLTAGE)
Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Control.Sfi System.
Dtc
  P0120  Throttle / Pedal Position Sensor / Switch A Circuit Malfunction
  1. Disconnect the C3 throttle body connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    Switch Condition
    Specified Condition
    C3-5 (VC) - C3-3 (E2)
    Engine switch on (IG)
    4.5 to 5.5 V


NG
REPLACE ECM (Click here)
OK


4.REPLACE THROTTLE BODY ASSEMBLY
  1. Replace the throttle body assembly (Click here).


NEXT


5.CHECK WHETHER DTC OUTPUT RECURS (THROTTLE POSITION SENSOR DTCS)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG) and turn the tester on.

  1. Clear DTCs (Click here).

  1. Start the engine.

  1. Allow the engine to idle for 15 seconds or more.

  1. Enter the following menus: Powertrain / Engine and ECT / DTC.

  1. Read DTCs.

    Result
    Result
    Proceed to
    P0120, P0122, P0123, P0220, P0222, P0223 and/or P2135 are output
    A
    No DTC is output
    B


B
SYSTEM OK
A

REPLACE ECM (Click here)