Knock Sensor Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Engine Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL KNOCK SENSOR

  2. INSTALL NO. 1 ENGINE COVER

  3. INSTALL NO. 2 ENGINE COVER

  4. INSTALL SEPARATOR CASE

  5. INSTALL NO. 3 ENGINE COVER

  6. INSTALL NO. 4 ENGINE COVER

  7. INSTALL NO. 1 EGR PIPE BRACKET

  8. INSTALL NO. 1 WATER OUTLET PIPE

  9. CONNECT NO. 11 WATER BY-PASS HOSE

  10. CONNECT NO. 8 WATER BY-PASS HOSE

  11. INSTALL NO. 2 WATER BY-PASS PIPE

  12. INSTALL INTAKE MANIFOLD

Knock Sensor -- Installation



1. INSTALL KNOCK SENSOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Engine Control.Sfi System.Knock Sensor Installation

  1. Install the 4 knock sensors with the 4 bolts so that the knock sensors are angled as shown in the illustration.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}
    Text in Illustration
    *A
    		for Bank 2 Sensor 1
    *B
    		for Bank 1 Sensor 1
    *C
    		for Bank 2 Sensor 2
    *D
    		for Bank 1 Sensor 2
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Front
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Upper Side
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Rear

  1. Connect the 4 knock sensor connectors.



2. INSTALL NO. 1 ENGINE COVER


3. INSTALL NO. 2 ENGINE COVER


4. INSTALL SEPARATOR CASE

  1. Install the separator case with the 4 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


5. INSTALL NO. 3 ENGINE COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Install the No. 3 engine cover.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Engine Front
    HINT:
    Position the No. 3 engine cover so that the arrow mark faces the front of the engine and install it.


6. INSTALL NO. 4 ENGINE COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Install the No. 4 engine cover.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Engine Front
    HINT:
    Position the No. 4 engine cover so that the arrow mark faces the front of the engine and install it.


7. INSTALL NO. 1 EGR PIPE BRACKET

  1. Install the No. 1 EGR pipe bracket with the 3 bolts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}


8. INSTALL NO. 1 WATER OUTLET PIPE

  1. Install the No. 1 water outlet pipe with the 2 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


9. CONNECT NO. 11 WATER BY-PASS HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Engine Control.Sfi System.Knock Sensor Installation

  1. Connect the No. 11 water by-pass hose.

    Text in Illustration
    *1
    		Paint Mark
    *a
    		Upper Side
    HINT:
    The direction of the hose clamp is indicated in the illustration.


10. CONNECT NO. 8 WATER BY-PASS HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Engine Control.Sfi System.Knock Sensor Installation

  1. Install the No. 8 water by-pass hose.

    Text in Illustration
    *1
    		Paint Mark
    *a
    		Upper Side
    *b
    		Front
    HINT:
    1. When connecting the hose, make sure the paint marks and clips are as shown in the illustration.
    2. The direction of each hose clamp is indicated in the illustration.


11. INSTALL NO. 2 WATER BY-PASS PIPE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Engine Control.Sfi System.Knock Sensor Installation

  1. Install the No. 2 water by-pass pipe with the 2 bolts and connect the hose.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
    Text in Illustration
    *1
    		Paint Mark
    *a
    		Upper Side
    HINT:
    1. When connecting the hose, make sure the paint marks and clips are as shown in the illustration.
    2. The direction of each hose clamp is indicated in the illustration.


12. INSTALL INTAKE MANIFOLD
(Click here)