Dtc P1613 Secondary Air Injection Driver Malfunction

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Engine Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

DESCRIPTION

MONITOR DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK AIR INJECTION CONTROL DRIVER ASSEMBLY (POWER SOURCE CIRCUIT)

CHECK HARNESS AND CONNECTOR (AIR INJECTION CONTROL DRIVER ASSEMBLY - ECM, BODY GROUND)

INSPECT AIR INJECTION CONTROL DRIVER ASSEMBLY (DI TERMINAL VOLTAGE)

PERFORM ACTIVE TEST USING GTS

REPLACE AIR INJECTION CONTROL DRIVER ASSEMBLY

CHECK WHETHER DTC OUTPUT RECURS

DTC P1613 Secondary Air Injection Driver Malfunction


DESCRIPTION

Refer to DTC P0412 (Click here).

DTC No.
DTC Detection Condition
Trouble Area
P1613
Either condition (1) or (2) is met:
(1) All conditions are met for 3 seconds or more (1 trip detection logic):
  1. Either the air pump or the emission control valve is not operating.
  2. Diagnostic signal from the air injection control driver is 80%.
  3. Battery voltage is 8 V or higher.
(2) Both conditions are met for 3 seconds or more (1 trip detection logic):
  1. Battery voltage is 8 V or higher.
  2. Diagnostic signal from the air injection control driver is abnormal (duty signal other than 0, 20, 40, 80 or 100%).
  1. Air injection control driver assembly
  2. Open in air injection control driver ground circuit
  1. All conditions are met for 3 seconds or more (1 trip detection logic):
    1. Air injection system is operating (the emission control valve and air pump are on).
    2. Diagnostic signal from the air injection control driver is 0%.
    3. Battery voltage is 8 V or higher.
  1. Short in diagnostic information signal circuit (Air injection control driver - ECM)
  2. Open or short in air pump and emission control valve command signal circuit (Air injection control driver - ECM)
  3. Open in air injection control driver ground circuit
  4. Air injection control driver assembly
  5. ECM
  1. Both conditions are met for 3 seconds or more (1 trip detection logic):
    1. Battery voltage is 8 V or higher.
    2. Diagnostic signal from the air injection control driver is 100%.
  1. Open or short in air injection control driver +B circuit
  2. Open in diagnostic information signal circuit (Air injection control driver - ECM)
  3. Air injection control driver assembly
  4. ECM

MONITOR DESCRIPTION

This DTC indicates an open or short circuit in the circuit containing the air pump of the secondary air injection system. The air injection control driver performs diagnosis of the air pump assembly, emission control valve set and itself, and sends the results of this diagnosis to the ECM as a duty signal. When the ECM receives a signal indicating a malfunction in the air pump assembly, emission control valve set or air injection control driver assembly, it immediately illuminates the MIL and stores a DTC.

WIRING DIAGRAM

Refer to DTC P0412 (Click here).

INSPECTION PROCEDURE

HINT:
  1. By using the GTS to perform the Secondary Air Injection Check operation in the System Check, the air-fuel ratio and the pressure in the secondary air injection system passage can be checked while the secondary air injection system is operating. This helps technicians to troubleshoot the system when it malfunctions.
  2. Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.
1.CHECK AIR INJECTION CONTROL DRIVER ASSEMBLY (POWER SOURCE CIRCUIT)
Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System. Dtc P1613 Secondary Air Injection Driver Malfunction

  1. Disconnect the air injection control driver assembly connector.

  1. Turn the ignition switch to ON.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    		Switch Condition
    		Specified Condition
    C61-5 (+B) - Body ground
    		Ignition switch ON
    		11 to 14 V (near battery voltage)
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Air Injection Control Driver Assembly)


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


2.CHECK HARNESS AND CONNECTOR (AIR INJECTION CONTROL DRIVER ASSEMBLY - ECM, BODY GROUND)

  1. Disconnect the ECM connector.

  1. Disconnect the air injection control driver assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    C45-54 (AIRP) - C61-4 (SIP)
    		Always
    		Below 1 Ω
    C45-28 (AIRV) - C61-3 (SIV)
    		Always
    		Below 1 Ω
    C45-30 (AIDI) - C61-2 (DI)
    		Always
    		Below 1 Ω
    C61-1 (E) - Body ground
    		Always
    		Below 1 Ω
    C45-54 (AIRP) or C61-4 (SIP) - Body ground
    		Always
    		10 kΩ or higher
    C45-28 (AIRV) or C61-3 (SIV) - Body ground
    		Always
    		10 kΩ or higher
    C45-30 (AIDI) or C61-2 (DI) - Body ground
    		Always
    		10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


3.INSPECT AIR INJECTION CONTROL DRIVER ASSEMBLY (DI TERMINAL VOLTAGE)
Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System. Dtc P1613 Secondary Air Injection Driver Malfunction

  1. Disconnect the air injection control driver assembly connector.

  1. Turn the ignition switch to ON.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    		Switch Condition
    		Specified Condition
    C61-2 (DI) - C61-1 (E)
    		Ignition switch ON
    		11 to 14 V (near battery voltage)
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Air Injection Control Driver Assembly)


NG
REPLACE ECM (Click here)
OK


4.PERFORM ACTIVE TEST USING GTS


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System. Dtc P1613 Secondary Air Injection Driver Malfunction

  1. Disconnect the air injection control driver assembly connector.

  1. Connect terminals DI and SIV of the wire harness connector for the air injection control driver assembly.

    Text in Illustration
    *1
    		Air Injection Control Driver
    *2
    		ECM
    *a
    		Front view of wire harness connector
    (to Air Injection Control Driver Assembly)

  1. Connect the GTS to the DLC3.

  1. Turn the ignition switch to ON and turn the GTS on.

  1. Enter the following menus: Powertrain / Engine and ECT / Utility / Secondary Air Injection Check / Manual Mode / AIR PUMP: ON, ASV 1: OPEN, ASV 2: OPEN.

    HINT:
    When Manual Mode is selected, the GTS initialization (atmospheric pressure measurement) is performed automatically. The initialization takes 10 seconds. After the initialization, AIR PUMP and ASV operation can be selected.

  1. Start the engine.

  1. Perform the secondary air injection system forced operation while the engine is idling.

  1. Measure the voltage between the SIV and E terminals of the ECM connector when the secondary air injection system is ON and OFF.

  1. Turn the ignition switch off.

    NOTICE:
    1. Performing Secondary Air Injection Check repeatedly may cause damage to the secondary air injection system. If it is necessary to repeat the check, leave an interval of several minutes between System Check operations to prevent the system from overheating.
    2. When performing the Secondary Air Injection Check operation after the battery cable has been reconnected, wait for 7 minutes with the ignition switch turned to ON or the engine running.
    3. Turn the ignition switch off when the Secondary Air Injection Check operation finishes.

    Standard Voltage:

    Tester Connection
    		Condition
    		Specified Condition
    C61-3 (SIV) - C61-1 (E)
    		AIR PUMP: ON, ASV: OPEN
    		0.5 to 2 V
    C61-3 (SIV) - C61-1 (E)
    		AIR PUMP: OFF, ASV: CLOSE
    		11 to 14 V


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System. Dtc P1613 Secondary Air Injection Driver Malfunction

  1. Connect terminals DI and SIP of the wire harness connector for the air injection control driver assembly.

    Text in Illustration
    *1
    		Air Injection Control Driver Assembly
    *2
    		ECM
    *a
    		Front view of wire harness connector
    (to Air Injection Control Driver Assembly)

  1. Connect the GTS to the DLC3.

  1. Turn the ignition switch to ON and turn the GTS on.

  1. Enter the following menus: Powertrain / Engine and ECT / Utility / Secondary Air Injection Check / Manual Mode / AIR PUMP: ON, ASV 1: OPEN, ASV 2: OPEN.

    HINT:
    When Manual Mode is selected, the GTS initialization (atmospheric pressure measurement) is performed automatically. The initialization takes 10 seconds. After the initialization, AIR PUMP and ASV operation can be selected.

  1. Start the engine.

  1. Perform the secondary air injection system forced operation while the engine is idling.

  1. Measure the voltage between the SIP and E terminals of the ECM connector when the secondary air injection system is ON and OFF.

  1. Turn the ignition switch off.

    NOTICE:
    1. Performing Secondary Air Injection Check repeatedly may cause damage to the secondary air injection system. If it is necessary to repeat the check, leave an interval of several minutes between System Check operations to prevent the system from overheating.
    2. When performing the Secondary Air Injection Check operation after the battery cable has been reconnected, wait for 7 minutes with the ignition switch turned to ON or the engine running.
    3. Turn the ignition switch off when the Secondary Air Injection Check operation finishes.

    Standard Voltage:

    Tester Connection
    		Condition
    		Specified Condition
    C61-4 (SIP) - C61-1 (E)
    		AIR PUMP: ON, ASV: OPEN
    		0.5 to 2 V
    C61-4 (SIP) - C61-1 (E)
    		AIR PUMP: OFF, ASV: CLOSE
    		11 to 14 V

  1. Reconnect the air injection control driver assembly connector.



NG
REPLACE ECM (Click here)
OK


5.REPLACE AIR INJECTION CONTROL DRIVER ASSEMBLY

  1. Replace the air injection control driver assembly (Click here).


NEXT


6.CHECK WHETHER DTC OUTPUT RECURS

  1. Start the engine and warm it up.

  1. Turn the ignition switch off.

  1. Connect the GTS to the DLC3.

  1. Turn the ignition switch to ON.

  1. Turn the GTS on.

  1. Clear the DTCs (Click here).

  1. Enter the following menus: Powertrain / Engine and ECT / Utility / Secondary Air Injection Check / Automatic Mode.

  1. Start the engine after the GTS initialization is finished.

  1. Perform the System Check operation by pressing ENTER (Next).

  1. After operating the secondary air injection system, perform the following to confirm the secondary air injection system pending codes: Press the Exit button.

  1. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending.

  1. Read the DTCs.

    Result
    Result
    		Proceed to
    No DTC is output
    		A
    Other DTCs are output
    		B

  1. Turn the ignition switch off.

    NOTICE:
    1. When performing the Secondary Air Injection Check operation after the battery cable has been reconnected, wait for 7 minutes with the ignition switch turned to ON or the engine running.
    2. Turn the ignition switch off when the Secondary Air Injection Check operation finishes.


B
REPLACE ECM (Click here)
A

END