Hood Reassembly

Vehicle Exterior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Door Hatch. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL HOOD BUMPER CUSHION

  2. INSTALL WASHER HOSE ASSEMBLY

  3. INSTALL WASHER NOZZLE SUB-ASSEMBLY

  4. INSTALL NO. 1 HOOD BULGE PROTECTOR (w/ Intercooler)

  5. INSTALL HOOD BULGE (w/ Intercooler)

  6. INSTALL HOOD AIR INTAKE SEAL (w/ Intercooler)

  7. INSTALL HOOD INSULATOR (w/ Hood Insulator)

  8. INSTALL HOOD TO RADIATOR SUPPORT SEAL

Hood -- Reassembly



1. INSTALL HOOD BUMPER CUSHION
HINT:
Use the same procedure for both hood bumper cushions.
  1. Install a new hood bumper cushion.



2. INSTALL WASHER HOSE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Door Hatch.Hood.Hood  Reassembly
  1. Attach the 4 clamps to connect the washer hose to the hanger.

    Text in Illustration
    *1
    Clamp
    *2
    Hanger


3. INSTALL WASHER NOZZLE SUB-ASSEMBLY
  1. Connect a new washer nozzle sub-assembly to the washer hose.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Attach the 2 claws to install the washer nozzle sub-assembly.



4. INSTALL NO. 1 HOOD BULGE PROTECTOR (w/ Intercooler)
HINT:
When installing the No. 1 hood bulge protector, heat the hood bulge surface using a heat light.
Standard:
Item
Temperature
Hood Bulge
20 to 30°C (68 to 86°F)
NOTICE:
Do not heat the hood bulge excessively.
  1. Clean the hood bulge surface.

    1. Using a heat light, heat the hood bulge surface.

    2. Remove the double-sided tape from the hood bulge surface.

    3. Wipe off any tape adhesive residue with cleaner.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install a new No. 1 hood bulge protector to the hood bulge as shown in the illustration.



5. INSTALL HOOD BULGE (w/ Intercooler)
  1. Install the hood bulge with the 10 nuts.

    Torque:
    3.0 N*m{31 kgf*cm, 27 in.*lbf}


6. INSTALL HOOD AIR INTAKE SEAL (w/ Intercooler)
  1. Install the hood air intake seal with the 18 clips.



7. INSTALL HOOD INSULATOR (w/ Hood Insulator)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Door Hatch.Hood.Hood  Reassembly
  1. Install the hood insulator with the 15 clips.

    Text in Illustration
    *A
    w/o Intercooler
    *B
    w/ Intercooler


8. INSTALL HOOD TO RADIATOR SUPPORT SEAL
  1. Attach the 6 clips to install the hood to radiator support seal.