Back Window Glass (For Double Cab) Installation

Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

Apply Primer G to the back window glass where the No. 2 back window glass stoppers will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

Install 2 new No. 2 back window glass stoppers to the back window glass as shown in the illustration.

Standard:

Area	Specified Condition
a	40.0 mm (1.575 in.)
b	16.3 mm (0.642 in.)

Apply Primer G to the back window glass where the back window glass spacers will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

Install 2 new back window glass spacers to the back window glass as shown in the illustration.

Apply Primer G to the back window glass where the No. 1 back window moulding and dam will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

Standard:

Area	Specified Condition
a	6.4 mm (0.252 in.)
b	12.7 mm (0.500 in.)
c	7.5 mm (0.295 in.)

Remove the peeling paper from the adhesive part of a new No. 1 back window moulding. Install the No. 1 back window moulding (adhesive side) to the back window glass (Primer G area) as shown in the illustration.

Standard:

Area	Specified Condition
a	6.4 mm (0.252 in.)

Remove the peeling paper from the adhesive part of a new back window glass adhesive dam. Install the back window glass adhesive dam (adhesive side) to the back window glass (Primer G area) as shown in the illustration.

Standard measurement:

Area	Specified Condition
a	7.5 mm (0.295 in.)

Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not apply Primer M to the adhesive.
   
3. Throw away any leftover primer.
   
4. Do not apply too much primer.
   

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

Apply adhesive to the back window glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of a cartridge nozzle as shown in the illustration.
   

   HINT:

   After cutting off the tip, use all adhesive within the time written in the table below.

   Usage Time Frame:

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load a sealer gun with the cartridge.
   





3. Apply adhesive to the glass as shown in the illustration.
   
   

   
   
   
   
   

   Text in Illustration

   *1	Adhesive	*2	Adhesive Center Line
   *a	Backside	-	-

   Standard:

   Area	Specified Condition
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	16.6 mm (0.654 in.)
   d	17.7 mm (0.697 in.)

Install the back window glass to the vehicle body.

1. Lightly press the front surface of the back window glass to ensure that it is securely fit to the vehicle body.
   

   NOTICE:

   1. Check that the spacers are attached to the vehicle body correctly.
      
   2. Check that the vehicle body and back window glass have a small gap between them.
      

2. Hold the back window glass in place securely with protective tape or equivalent until the adhesive hardens.
   

   NOTICE:

   Do not drive the vehicle for the amount of time written in the table below.

   Minimum Time:

   Temperature	Minimum Time Prior to Driving Vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

w/ Defogger:
Connect the back window defogger connector.

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

Place the roof headlining into the vehicle as shown in the illustration.

NOTICE:

Be careful not to damage the roof headlining when placing it.

Install the roof headlining with the clips.

Connect the connectors and attach the 4 clamps.

Attach the 5 clamps to the front pillar LH.

Install the assist grip with the 2 screws.

Attach the 4 claws to close the 2 covers.

Attach the 4 clips to install the quarter inside trim board.

Connect the front seat belt shoulder anchor with the bolt.

Torque:

42 N*m{428 kgf*cm, 31 ft.*lbf}

Attach the 2 claws to close the front seat belt shoulder anchor cover.

Attach the 3 clips and claw to install the lower quarter trim panel.

Attach the 5 clips and 4 claws to install the upper back panel garnish.

Align the paint mark on the rear door opening trim with the mark position on the vehicle and install the rear door opening trim as shown in the illustration.

Attach the 2 clips and 7 claws to install the rear door scuff plate.