Compressor (For 2Tr-Fbe) -- Reassembly |
1. INSTALL MAGNET CLUTCH ASSEMBLY |
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Install the magnet clutch stator with the parts aligned as shown in the illustration.
Using a snap ring expander, install a new snap ring with the chamfered side facing outward.
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Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.
- NOTICE:
- Do not damage the seal cover of the bearing when installing the snap ring.
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Install the magnet clutch washer(s) and magnet clutch hub.
- NOTICE:
- Do not change the combination of magnet clutch washer(s) used before disassembly.
Install the bolt.
- Torque:
- 13 N*m{135 kgf*cm, 10 ft.*lbf}
- NOTICE:
- Make sure that there is no foreign matter or oil on the compressor shaft, bolt and clutch hub.
- When reusing the drive belt, check the belt for wear, cracks or other signs of damage.
Text in Illustration *1 Battery
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2. INSTALL COOLER BRACKET |
Connect the ground wire and install the cooler bracket with the screw.
Attach the clamp.
3. INSPECT MAGNET CLUTCH CLEARANCE |
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Clamp the cooler compressor in a vise between aluminum plates.
Set a dial indicator to the magnet clutch hub.
Connect the battery positive (+) lead to terminal 1 of the magnet clutch connector. Turn the magnet clutch on and off by connecting and disconnecting the battery negative (-) lead to and from the ground wire, and measure the clearance.
- Standard clearance:
- 0.25 to 0.50 mm (0.010 to 0.020 in.)
- Magnet clutch washer thickness:
- 0.1 mm (0.004 in.)
0.3 mm (0.012 in.)
0.5 mm (0.020 in.)
- NOTICE:
- Adjustment should be performed with 3 or less magnet clutch washers.
Text in Illustration *1 Magnet Clutch Hub *2 Dial Indicator *3 Battery *a Component without harness connected
(Magnet Clutch Assembly)
Remove the cooler compressor from the vise.