Compressor (For 2Tr-Fbe) Reassembly

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Heating Air Conditioning. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL MAGNET CLUTCH ASSEMBLY

  2. INSTALL COOLER BRACKET

  3. INSPECT MAGNET CLUTCH CLEARANCE

Compressor (For 2Tr-Fbe) -- Reassembly



1. INSTALL MAGNET CLUTCH ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the magnet clutch stator with the parts aligned as shown in the illustration.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a snap ring expander, install a new snap ring with the chamfered side facing outward.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.

    NOTICE:
    Do not damage the seal cover of the bearing when installing the snap ring.
  1. Install the magnet clutch washer(s) and magnet clutch hub.

    NOTICE:
    Do not change the combination of magnet clutch washer(s) used before disassembly.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 2Tr-Fbe)  Reassembly
  1. Install the bolt.

    Torque:
    13 N*m{135 kgf*cm, 10 ft.*lbf}
    NOTICE:
    1. Make sure that there is no foreign matter or oil on the compressor shaft, bolt and clutch hub.
    2. When reusing the drive belt, check the belt for wear, cracks or other signs of damage.
    Text in Illustration
    *1
    Battery


2. INSTALL COOLER BRACKET
  1. Connect the ground wire and install the cooler bracket with the screw.

  1. Attach the clamp.



3. INSPECT MAGNET CLUTCH CLEARANCE


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 2Tr-Fbe)  Reassembly
  1. Clamp the cooler compressor in a vise between aluminum plates.

  1. Set a dial indicator to the magnet clutch hub.

  1. Connect the battery positive (+) lead to terminal 1 of the magnet clutch connector. Turn the magnet clutch on and off by connecting and disconnecting the battery negative (-) lead to and from the ground wire, and measure the clearance.

    Standard clearance:
    0.25 to 0.50 mm (0.010 to 0.020 in.)
    If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using magnet clutch washers to obtain the standard clearance.
    Magnet clutch washer thickness:
    0.1 mm (0.004 in.)
    0.3 mm (0.012 in.)
    0.5 mm (0.020 in.)
    NOTICE:
    Adjustment should be performed with 3 or less magnet clutch washers.
    Text in Illustration
    *1
    Magnet Clutch Hub
    *2
    Dial Indicator
    *3
    Battery
    *a
    Component without harness connected
    (Magnet Clutch Assembly)
  1. Remove the cooler compressor from the vise.