Air Conditioning Unit Disassembly

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Heating Air Conditioning. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY (for Manual Air Conditioning System)

  2. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

  3. REMOVE HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

  4. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

  5. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

  6. REMOVE BLOWER ASSEMBLY

  7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

  8. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

  9. REMOVE COOLER EXPANSION VALVE

  10. REMOVE NO. 1 COOLER THERMISTOR

Air Conditioning Unit -- Disassembly



1. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY (for Manual Air Conditioning System)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning Unit Disassembly

  1. Detach the clamp.

  1. Disconnect the connector.

  1. Remove the screw and air conditioning amplifier assembly.

    Text in Illustration
    *1
    		Screw


2. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Detach the 3 claws and remove the air mix damper control cable sub-assembly.



3. REMOVE HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Detach the 3 claws and remove the heater control cable sub-assembly.



4. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 3 screws and air mix damper servo sub-assembly.



5. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning Unit Disassembly

  1. Detach the claw and remove the lever.

    Text in Illustration
    *1
    		Lever


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 3 screws and mode damper servo sub-assembly.



6. REMOVE BLOWER ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 3 screws and blower assembly.



7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the screw and heater radiator unit sub-assembly.



8. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 4 screws.

  1. Detach the 3 claws and remove the lower heater case.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Detach the clamp and remove the No. 1 cooler evaporator sub-assembly.



9. REMOVE COOLER EXPANSION VALVE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Using a 4 mm socket hexagon wrench, remove the 2 hexagon bolts.

  1. Remove the cooler expansion valve and 2 O-rings from the cooler evaporator.



10. REMOVE NO. 1 COOLER THERMISTOR


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the No. 1 cooler thermistor (front evaporator temperature sensor).