Generator Removal

Power Source Network. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fbe Battery Charging. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE INTAKE AIR CONNECTOR AND AIR CLEANER ASSEMBLY

  4. REMOVE FAN AND GENERATOR V BELT

  5. REMOVE GENERATOR ASSEMBLY

Generator -- Removal



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1006X.html).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3008X.html).


3. REMOVE INTAKE AIR CONNECTOR AND AIR CLEANER ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the vacuum hose.

  1. Disconnect the No. 2 PCV hose.

  1. Disconnect the mass air flow meter connector and detach the wire harness clamps.

  1. Loosen the hose clamp and remove the 4 bolts, air cleaner and intake air connector assembly.



4. REMOVE FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Battery Charging.Charging System.Generator  Removal
  1. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward and decrease the tension in the fan and generator V belt. Then remove the fan and generator V belt.

    NOTICE:
    When removing the fan and generator V belt, do not use the idle pulley's bolt.
    HINT:
    After removing the fan and generator V belt, move the tensioner upward as far as possible.


5. REMOVE GENERATOR ASSEMBLY
  1. Detach the terminal cap.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Battery Charging.Charging System.Generator  Removal
  1. Remove the nut, bolt and disconnect the generator wire.

  1. Disconnect the generator connector.

  1. Remove the 2 bolts and generator.