Generator (For Denso Made) Inspection

Power Source Network. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Kd-Ftv Battery Charging. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSPECT GENERATOR WITH CLUTCH PULLEY

  2. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

  3. INSPECT GENERATOR ROTOR ASSEMBLY

Generator (For Denso Made) -- Inspection



1. INSPECT GENERATOR WITH CLUTCH PULLEY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Hold the center of the generator with clutch pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.

    Text in Illustration
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Free
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Lock
    If the result is not as specified, replace the generator with clutch pulley.


2. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Kd-Ftv Battery Charging.Charging System.Generator (For Denso Made)  Inspection
  1. Using a vernier caliper, measure the brush length.

    Standard length:
    9.5 to 11.5 mm (0.374 to 0.453 in.)
    Minimum length:
    4.5 mm (0.177 in.)
    Text in Illustration
    *1
    Length
    If the length is less than the minimum, replace the brush holder assembly.


3. INSPECT GENERATOR ROTOR ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Inspect that the bearing is not rough or worn.
    If necessary, replace the generator rotor assembly.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Kd-Ftv Battery Charging.Charging System.Generator (For Denso Made)  Inspection
  1. Check the rotor for an open circuit.

    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      Slip ring - Slip ring
      20°C (68°F)
      1.85 to 2.25 Ω
      Text in Illustration
      *1
      Slip Ring
      If the result is not as specified, replace the generator rotor assembly.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Kd-Ftv Battery Charging.Charging System.Generator (For Denso Made)  Inspection
  1. Check if the rotor is grounded.

    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      Rotor - Slip ring
      Always
      10 kΩ or higher
      Text in Illustration
      *1
      Rotor Core
      *2
      Slip Ring
      If the result is not as specified, replace the generator rotor assembly.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a vernier caliper, measure each slip ring diameter.

    Standard diameter:
    14.2 to 14.4 mm (0.559 to 0.567 in.)
    Minimum diameter:
    14.0 mm (0.551 in.)
    If either diameter is less than the minimum, replace the rotor.