Generator (For Denso Made) Inspection
INSPECT GENERATOR WITH CLUTCH PULLEY
INSPECT GENERATOR BRUSH HOLDER ASSEMBLY
INSPECT GENERATOR ROTOR ASSEMBLY
Generator (For Denso Made) -- Inspection |
1. INSPECT GENERATOR WITH CLUTCH PULLEY |
Hold the center of the generator with clutch pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.
Text in Illustration
| Free
|

| Lock
|
If the result is not as specified, replace the generator with clutch pulley.
2. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY |
Using a vernier caliper, measure the brush length.
- Standard length:
- 9.5 to 11.5 mm (0.374 to 0.453 in.)
- Minimum length:
- 4.5 mm (0.177 in.)
Text in Illustration*1
| Length
|
If the length is less than the minimum, replace the brush holder assembly.
3. INSPECT GENERATOR ROTOR ASSEMBLY |
Inspect that the bearing is not rough or worn.
If necessary, replace the generator rotor assembly.
Check the rotor for an open circuit.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
Slip ring - Slip ring
| 20°C (68°F)
| 1.85 to 2.25 Ω
|
Text in Illustration*1
| Slip Ring
|
If the result is not as specified, replace the generator rotor assembly.
Check if the rotor is grounded.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
Rotor - Slip ring
| Always
| 10 kΩ or higher
|
Text in Illustration*1
| Rotor Core
|
*2
| Slip Ring
|
If the result is not as specified, replace the generator rotor assembly.
Using a vernier caliper, measure each slip ring diameter.
- Standard diameter:
- 14.2 to 14.4 mm (0.559 to 0.567 in.)
- Minimum diameter:
- 14.0 mm (0.551 in.)
If either diameter is less than the minimum, replace the rotor.