Generator (For Denso Made) Disassembly

Remove the generator pulley cap.

Mount the generator in a vise between aluminum plates.

Install SST (A) and (B) to the pulley as shown in the illustration.

SST

09820-63021

NOTICE:

Securely attach SST to the generator pulley and generator rotor shaft.

Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.

Text in Illustration

*a	Hold
	Turn

NOTICE:

Be careful as the generator pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

Remove SST from the generator.

Remove the pulley.

Remove the 3 nuts and generator rear end cover.

Remove the terminal insulator.

Remove the 2 screws and generator brush holder assembly.

Remove the 4 through bolts.

Using SST, remove the generator coil.

SST

09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)

Text in Illustration

*a	Hold
	Turn

Remove the generator washer.

Remove the generator rotor from the drive end frame.

Check that the bearing is not rough or worn.
If necessary, replace the generator drive end frame bearing.

Remove the 4 screws and bearing retainer.

Using SST, tap out the bearing.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)