Generator Reassembly

Using SST and a press, press in a new bearing.

SST

09950-60010(09951-00520)
09950-70010(09951-07100)

Install the retainer plate with the 4 screws.

Torque:

3.1 N*m{32 kgf*cm, 27 in.*lbf}

Set the spacer ring, drive end frame, generator rotor assembly and SST1 to SST2 as shown in the illustration.

SST

09285-76010
09630-00014(09631-00061)

Using SST1, SST2 and a press, slowly press the generator rotor into the drive end frame and spacer ring.

Mount the generator in a vise between aluminum plates.

NOTICE:

Do not damage the generator.

Temporarily install the washer and generator pulley with the nut.

Set SST, a ball joint lock nut wrench and an 8 mm bi-hexagon wrench as shown in the illustration.

SST

09820-30020

Text in Illustration

*1	8 mm Bi-hexagon Wrench
*2	Ball Joint Lock Nut Wrench
*a	Hold
	Turn

Hold the 8 mm bi-hexagon wrench in place and turn SST and the ball joint lock nut wrench clockwise to tighten the nut.

Torque:

80 N*m{816 kgf*cm, 59 ft.*lbf}

NOTICE:

1. Use the formula to calculate special torque values for situations where a ball joint lock nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1006X.html).
   
2. Do not use a tool such as an impact wrench or equivalent.
   

Check that the generator pulley rotates smoothly.

Align the 3 cutouts of the fitting ring with the stator generator with rectifier.

Align the key of the drive end frame with the keyway of the generator stator.

Install the stator with the 4 bolts.

Torque:

4.3 N*m{44 kgf*cm, 38 in.*lbf}

Attach the brushes and terminals to the rectifier end frame of the regulator.

Install the regulator with the 3 screws.

Torque:

for screw A:

2.2 N*m{22 kgf*cm, 19 in.*lbf}

for screw B:

1.2 N*m{12 kgf*cm, 11 in.*lbf}

HINT:

Install screw B to the position shown in the illustration.

Install the rear end cover with the 2 nuts and screw.

Torque:

for nut A:

19 N*m{194 kgf*cm, 14 ft.*lbf}

for nut B:

12 N*m{122 kgf*cm, 9 ft.*lbf}

for screw:

2.4 N*m{24 kgf*cm, 21 in.*lbf}

Text in Illustration

	Nut A
	Nut B
	Screw

NOTICE:

The protective tower must be attached on the end cover.

Install the 2 terminal covers by turning them clockwise.