Front Door Speaker Removal

Audio Visual Telematics. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Audio Video. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH

  4. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY

  5. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

  6. REMOVE DOOR PULL HANDLE

  7. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (w/ Power Window)

  8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

  9. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

Front Door Speaker -- Removal


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1006X.html).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).


3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Audio Video.Audio And Visual System (For Radio Receiver Type).Front Door Speaker Removal

  1. Detach the 2 clips and remove the front door lower frame bracket garnish.

    Text in Illustration
    *A
    		w/o Front No. 2 Speaker
    *B
    		w/ Front No. 2 Speaker


4. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Disconnect the connector.

  1. Remove the screw and front No. 2 speaker assembly.



5. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Audio Video.Audio And Visual System (For Radio Receiver Type).Front Door Speaker Removal

  1. Insert a clip remover between the plate and trim board.

    HINT:
    Tape the clip remover tip before use.
    Text in Illustration
    *1
    		Protective Tape

  1. Turn the handle counterclockwise to remove the snap ring, front door window regulator handle and plate.



6. REMOVE DOOR PULL HANDLE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the screw and door pull handle.



7. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (w/ Power Window)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Audio Video.Audio And Visual System (For Radio Receiver Type).Front Door Speaker Removal

  1. Using a moulding remover, detach the 2 clips.

  1. Disconnect the 4 claws and remove the power window regulator master switch assembly with front door armrest base panel.

    Text in Illustration
    *A
    		for Double Cab
    *B
    		for Single Cab, for Extra Cab


8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Audio Video.Audio And Visual System (For Radio Receiver Type).Front Door Speaker Removal

  1. for Double Cab:

    1. Remove the clip and screw.

      Text in Illustration
      *1
      		Clip
      *2
      		Screw

    2. Detach the 8 clips and remove the front door trim board.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Audio Video.Audio And Visual System (For Radio Receiver Type).Front Door Speaker Removal

  1. for Single Cab, for Extra Cab:

    1. Remove the clip and screw.

      Text in Illustration
      *1
      		Clip
      *2
      		Screw

    2. Detach the 9 clips and remove the front door trim board.



9. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Audio Video.Audio And Visual System (For Radio Receiver Type).Front Door Speaker Removal

  1. Disconnect the connector.

  1. Put a 5 mm (0.197 in.) drill bit into a drill.

  1. Wind tape around the drill bit approximately 4 mm (0.157 in.) from the tip of the drill as shown in the illustration.

    NOTICE:
    Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going to deep.
    Standard
    Area
    		Specified Condition
    A
    		4 mm (0.157 in.)

  1. Lightly press the drill against the 3 rivets, drill off the flanges of the 3 rivets and remove the front No. 1 speaker assembly.

    CAUTION:
    Be careful of the drilled rivet as it may become hot.
    NOTICE:
    1. Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
    2. Do not pry the rivet with the drill because this may cause damage to the installation holes of the rivet or the drill bit.

  1. Continue drilling and push out the remaining rivet fragments.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.