Output Shaft Disassembly

Using a dial indicator, measure the thrust clearance.

Standard thrust clearance:

0.10 to 0.35 mm (0.0039 to 0.0138 in.)

Maximum thrust clearance:

0.35 mm (0.0138 in.)

Using a dial indicator, measure the radial clearance.

Standard radial clearance:

0.015 to 0.068 mm (0.0006 to 0.0027 in.)

Maximum clearance:

0.068 mm (0.0027 in.)

Using a dial indicator, measure the thrust clearance.

Standard thrust clearance:

0.11 to 0.46 mm (0.0043 to 0.018 in.)

Maximum thrust clearance:

0.46 mm (0.018 in.)

Using a dial indicator, measure the radial clearance.

Standard radial clearance:

0.015 to 0.048 mm (0.0006 to 0.0019 in.)

Maximum radial clearance:

0.048 mm (0.0019 in.)

Using a feeler gauge, measure the thrust clearance.

Standard thrust clearance:

0.11 to 0.54 mm (0.0043 to 0.0213 in.)

Maximum thrust clearance:

0.54 mm (0.0213 in.)

Using a dial indicator, measure the radial clearance.

Standard radial clearance:

0.015 to 0.066 mm (0.0006 to 0.0026 in.)

Maximum radial clearance:

0.066 mm (0.0026 in.)

Using a feeler gauge, measure the thrust clearance.

Standard thrust clearance:

0.10 to 0.65 mm (0.0039 to 0.0256 in.)

Maximum thrust clearance:

0.65 mm (0.0256 in.)

Using a dial indicator, measure the radial clearance.

Standard radial clearance:

0.015 to 0.066 mm (0.0006 to 0.0026 in.)

Maximum radial clearance:

0.066 mm (0.0026 in.)

Using a snap ring expander, remove the output shaft bearing shaft snap ring from the No. 1 output shaft.

Using SST and press, press out the output shaft front bearing from the No. 1 output shaft.

Специальный инструмент (SST):

09201-31010
09950-00020

Remove the 3rd driven gear from the No. 1 output shaft.

Remove the spacer from the No. 1 output shaft.

Remove the needle roller bearing from the No. 1 output shaft.

Remove the synchronizer ring set from the No. 1 output shaft.

Using 2 screwdrivers and a hammer, tap out the shaft snap ring from the No. 1 output shaft.

Using SST and a press, press out the hub sleeve No. 2, 4th gear synchronizer ring set and 4th driven gear from the No. 1 output shaft.

Специальный инструмент (SST):

09950-00020

Remove the 4th driven gear synchronizer ring set from the 4th driven gear.

Remove the clutch hub, 3 keys, 3 balls and 3 key springs from the hub sleeve.

ПРИМЕЧАНИЕ:

Pay attention to prevent the balls and springs from scattering.

Remove the needle roller bearing from the No. 1 output shaft.

Remove the spacer from the No. 1 output shaft.

Using a snap ring expander, remove the output shaft bearing shaft snap ring from the No. 1 output shaft.

Remove the 2nd gear bearing inner race from the No. 1 output shaft.

Remove the 2nd driven gear from the No. 1 output shaft.

Remove the needle roller bearing from the No. 1 output shaft.

Remove the synchromesh shifting key ball from the No. 1 output shaft.

Remove the synchronizer ring set from the No. 1 output shaft.

Using SST and a press, press out the No. 1 hub sleeve, 1st driven gear synchronizer ring set and 1st driven gear from the No. 1 output shaft.

Специальный инструмент (SST):

09950-00020

Remove the synchronizer ring set from the 1st driven gear.

Remove the clutch hub, 3 keys, 3 balls and 3 key springs from the hub sleeve.

ПРИМЕЧАНИЕ:

Pay attention to prevent the balls and springs from scattering.

Remove the needle roller bearing from the No. 1 output shaft.

Using a snap ring expander, remove the output shaft front bearing shaft snap ring from the No. 1 output shaft.

Using SST and a press, press out the output shaft front bearing from the No. 1 output shaft.

Специальный инструмент (SST):

09201-31010
09950-00020

Using a feeler gauge, measure the thrust clearance.

Standard thrust clearance:

0.10 to 0.55 mm (0.0039 to 0.0217 in.)

Maximum thrust clearance:

0.55 mm (0.0217 in.)

Using a dial indicator, measure the radial clearance.

Standard radial clearance:

0.015 to 0.066 mm (0.0006 to 0.0026 in.)

Maximum radial clearance:

0.066 mm (0.0026 in.)

Using a feeler gauge, measure the thrust clearance.

Standard thrust clearance:

0.10 to 0.55 mm (0.0039 to 0.0217 in.)

Maximum thrust clearance:

0.55 mm (0.0217 in.)

Using a dial indicator, measure the radial clearance.

Standard radial clearance:

0.015 to 0.066 mm (0.0006 to 0.0026 in.)

Maximum radial clearance:

0.066 mm (0.0026 in.)

Using a feeler gauge, measure the thrust clearance.

Standard thrust clearance:

0.11 to 0.34 mm (0.0043 to 0.0134 in.)

Maximum thrust clearance:

0.34 mm (0.0134 in.)

Using a dial indicator, measure the gear radial clearance.

Standard radial clearance:

0.015 to 0.068 mm (0.0006 to 0.0027 in.)

Maximum radial clearance:

0.068 mm (0.0027 in.)

Using a snap ring expander, press out the No. 2 output shaft bearing snap ring from the No. 2 output shaft.

Using SST and a press, remove the No. 2 output shaft rear bearing and 6th driven gear from the No. 2 output shaft.

Специальный инструмент (SST):

09201-31010
09950-00020

Remove the needle roller bearing from the No. 2 output shaft.

Remove the spacer from the No. 2 output shaft.

Remove the 6th gear synchronizer ring from the No. 2 output shaft.

Using 2 screwdrivers and a hammer, tap out the shaft snap ring from the No. 2 output shaft.

Using SST and a press, press out the No. 3 hub sleeve, 5th synchronizer ring and 5th driven gear from the No. 2 output shaft.

Специальный инструмент (SST):

09950-00020

Remove the 5th driven gear synchronizer ring from the 5th driven gear.

Remove the No. 3 clutch hub, 3 keys, 3 balls and 3 key springs from the hub sleeve.

ПРИМЕЧАНИЕ:

Pay attention to prevent the balls and springs from scattering.

Using 2 screwdrivers and a hammer, remove the shaft snap ring from the No. 2 output shaft.

Using SST and a press, press out the No. 4 hub sleeve, reverse gear synchronizer ring set and reverse driven gear from the No. 2 output shaft.

Специальный инструмент (SST):

09950-00020

Remove the reverse driven gear synchronizer ring from the reverse gear.

Remove the No. 4 transmission clutch hub, synchromesh shifting key spring and 2 synchromesh shifting keys from the transmission hub sleeve.

Remove the needle roller bearing from the No. 2 output shaft.

Using SST and a press, press out the No. 2 output shaft front bearing from the No. 2 output shaft.

Специальный инструмент (SST):

09201-31010
09950-00020