INSPECT 4TH GEAR THRUST CLEARANCE
INSPECT 3RD GEAR THRUST CLEARANCE
INSPECT 4TH GEAR RADIAL CLEARANCE
INSPECT 3RD GEAR RADIAL CLEARANCE
REMOVE 4TH GEAR
REMOVE 4TH GEAR NEEDLE ROLLER BEARING
REMOVE 2ND SYNCHRONIZER OUTER RING
REMOVE 4TH GEAR BUSH
REMOVE 3RD GEAR
REMOVE 3RD GEAR NEEDLE ROLLER BEARING
REMOVE NO. 3 SYNCHRONIZER RING
REMOVE NO. 2 TRANSAXLE HUB SLEEVE
REMOVE INPUT SHAFT FRONT BEARING
Input Shaft -- Disassembly |
| 1. INSPECT 4TH GEAR THRUST CLEARANCE |
Using a feeler gauge, measure the thrust clearance.
- Standard clearance:
- 0.10 to 0.57 mm (0.0039 to 0.0224 in.)
If the clearance is out of the specification, replace the No. 2 transaxle clutch hub, 4th gear or input shaft rear radial ball bearing.
| 2. INSPECT 3RD GEAR THRUST CLEARANCE |
Using a dial indicator, measure the thrust clearance.
- Standard clearance:
- 0.10 to 0.35 mm (0.0039 to 0.0138 in.)
If the clearance is out of the specification, replace the No. 2 transaxle clutch hub, 3rd gear or input shaft.
| 3. INSPECT 4TH GEAR RADIAL CLEARANCE |
Using a dial indicator, measure the radial clearance.
- Standard clearance:
Bearing
| Specified Condition
|
KOYO made
| 0.009 to 0.053 mm (0.0004 to 0.0021 in.)
|
NSK made
| 0.009 to 0.051mm (0.0004 to 0.0020 in.)
|
If the clearance is out of the specification, replace the 4th gear, needle roller bearing or input shaft.
| 4. INSPECT 3RD GEAR RADIAL CLEARANCE |
Using a dial indicator, measure the gear radial clearance.
- Standard clearance:
Bearing
| Specified Condition
|
KOYO made
| 0.009 to 0.053 mm (0.0004 to 0.0021 in.)
|
NSK made
| 0.009 to 0.051mm (0.0004 to 0.0020 in.)
|
If the clearance is out of the specification, replace the 3rd gear, needle roller bearing or input shaft.
Hold the input shaft assembly in a vise with soft jaws.
Using 2 screwdrivers and a hammer, tap out the input shaft rear bearing shaft snap ring from the input shaft.
- УКАЗАНИЕ:
- Cover with a shop rag to keep the snap ring from flying off.
Using SST and a press, press out the input shaft rear bearing and 4th gear.
- Специальный инструмент (SST):
- 09950-00020
- ПРИМЕЧАНИЕ:
- Do not overtighten the SST.
| 6. REMOVE 4TH GEAR NEEDLE ROLLER BEARING |
Remove the needle roller bearing from the input shaft.
| 7. REMOVE 2ND SYNCHRONIZER OUTER RING |
Remove the 2nd synchronizer outer ring (No. 4 synchronizer ring) from the No. 2 transaxle clutch hub.
Remove the 4th gear bush from the No. 2 transaxle clutch hub.
Using 2 screwdrivers and a hammer, tap out the No. 2 clutch hub setting shaft snap ring from the input shaft.
- УКАЗАНИЕ:
- Cover with a shop rag to keep the snap ring from flying off.
Using SST and a press, press out the No. 2 transaxle clutch hub and 3rd gear from the input shaft.
- Специальный инструмент (SST):
- 09950-00020
- ПРИМЕЧАНИЕ:
- Do not overtighten the SST.
| 10. REMOVE 3RD GEAR NEEDLE ROLLER BEARING |
Remove the needle roller bearing from the input shaft.
| 11. REMOVE NO. 3 SYNCHRONIZER RING |
Remove the No. 3 synchronizer ring from the 3rd gear.
| 12. REMOVE NO. 2 TRANSAXLE HUB SLEEVE |
Remove the No. 2 transaxle hub sleeve, 3 No. 2 synchromesh shifting keys and 3 No. 2 synchromesh shifting key springs from the No. 2 transaxle clutch hub.
- УКАЗАНИЕ:
- Cover with a shop rag to keep the shifting key and shifting key spring from flying off.
| 13. REMOVE INPUT SHAFT FRONT BEARING |
Using SST and a press, press out the input shaft front bearing (inner race) from the input shaft.
- ПРИМЕЧАНИЕ:
- Do not overtighten SST.
