Automatic Transaxle Assembly Installation
INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET
INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
INSTALL ENGINE MOUNTING BRACKET LH
INSTALL ENGINE MOUNTING BRACKET FR
INSTALL ENGINE MOUNTING BRACKET RR
INSTALL TRANSMISSION OIL COOLER HOSES AND TUBE
CONNECT WIRE HARNESS
INSTALL STARTER ASSEMBLY
INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
ADD AUTOMATIC TRANSAXLE FLUID
INSPECT AUTOMATIC TRANSAXLE FLUID
PERFORM RESET MEMORY
Automatic Transaxle Assembly -- Installation |
1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY |
Inspect the torque converter (see page RAV4_ACA30 RM000001GS0003X.html).
2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY |
Install the torque converter clutch to the automatic transaxle.
Using a vernier caliper, measure dimension A between the transaxle and the end surface of the drive plate.
Using a vernier caliper and straightedge, measure the dimension B shown in the illustration and check that B is greater than A.
- Standard dimension:
- A + 1.0 mm (0.039 in.) or more
3. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET |
Install the cable bracket with the 2 bolts.
- Момент затяжки:
- 12 Н*м{122 кгс*см, 9 фунт-сила-футов}
4. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY |
Install the filler tube with the bolt.
- Момент затяжки:
- 5.5 Н*м{56 кгс*см, 49 фунт-сила-дюймов}
Install the ATF dipstick.
5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY |
Install the automatic transaxle with the 5 upper side mounting bolts to the engine.
- Момент затяжки:
- 64 Н*м{653 кгс*см, 47 фунт-сила-футов} for bolt A
- 46 Н*м{469 кгс*см, 34 фунт-сила-футов} for bolt B
Install the 4 lower side mounting bolts.
- Момент затяжки:
- 37 Н*м{377 кгс*см, 27 фунт-сила-футов}
Install the 6 torque converter clutch mounting bolts.
- Момент затяжки:
- 41 Н*м{418 кгс*см, 30 фунт-сила-футов}
- УКАЗАНИЕ:
- First install the green colored bolt and then the 5 bolts.
Install the flywheel housing under cover.
6. INSTALL ENGINE MOUNTING BRACKET LH |
Install the mounting bracket with the 3 bolts.
- Момент затяжки:
- 64 Н*м{653 кгс*см, 47 фунт-сила-футов}
7. INSTALL ENGINE MOUNTING BRACKET FR |
Install the mounting bracket with the 3 bolts.
- Момент затяжки:
- 64 Н*м{657 кгс*см, 47 фунт-сила-футов}
8. INSTALL ENGINE MOUNTING BRACKET RR |
Install the mounting bracket with the 3 bolts.
- Момент затяжки:
- 45 Н*м{459 кгс*см, 33 фунт-сила-футов}
9. INSTALL TRANSMISSION OIL COOLER HOSES AND TUBE |
Install the transmission oil cooler hoses and tube (see page RAV4_ACA30 RM0000024P8002X.html).
Connect the wire harness clamps.
Connect the speed sensor connectors.
Connect the transaxle wire connector.
Connect the park/neutral position switch connector.
11. INSTALL STARTER ASSEMBLY |
Install the starter with the 2 bolts.
- Момент затяжки:
- 37 Н*м{377 кгс*см, 27 фунт-сила-футов}
Connect the starter wire with the nut.
- Момент затяжки:
- 13 Н*м{133 кгс*см, 10 фунт-сила-футов}
Connect the starter connector.
Install the terminal nut and cover the nut with the cap.
- Момент затяжки:
- 9.8 Н*м{100 кгс*см, 7 фунт-сила-дюймов}
12. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE |
Install the engine with transaxle (see page RAV4_ACA30 RM000001BC1002X.html).
13. ADD AUTOMATIC TRANSAXLE FLUID |
- Fluid type:
- Toyota Genuine ATF WS
14. INSPECT AUTOMATIC TRANSAXLE FLUID |
Inspect the automatic transaxle fluid (see page RAV4_ACA30 RM0000022UI001X.html).
Perform the RESET MEMORY procedures (A/T initialization) (see page RAV4_ACA30 RM000000W7F01AX.html).