Automatic Transaxle Assembly Installation

Трансмиссия. Toyota Rav4. Aca30, 33, 38 Ala30

  1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY

  2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

  3. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET

  4. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

  5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

  6. INSTALL ENGINE MOUNTING BRACKET LH

  7. INSTALL ENGINE MOUNTING BRACKET FR

  8. INSTALL ENGINE MOUNTING BRACKET RR

  9. INSTALL TRANSMISSION OIL COOLER HOSES AND TUBE

  10. CONNECT WIRE HARNESS

  11. INSTALL STARTER ASSEMBLY

  12. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

  13. ADD AUTOMATIC TRANSAXLE FLUID

  14. INSPECT AUTOMATIC TRANSAXLE FLUID

  15. PERFORM RESET MEMORY

Automatic Transaxle Assembly -- Installation



1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
  1. Inspect the torque converter (see page RAV4_ACA30 RM000001GS0003X.html).



2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
  1. Install the torque converter clutch to the automatic transaxle.



    Toyota Rav4. Aca30, 33, 38 Ala30.Автоматическая Трансмиссия U241E.Система Автоматической Трансмиссии.Automatic Transaxle Assembly  Installation
  1. Using a vernier caliper, measure dimension A between the transaxle and the end surface of the drive plate.



    Toyota Rav4. Aca30, 33, 38 Ala30.Автоматическая Трансмиссия U241E.Система Автоматической Трансмиссии.Automatic Transaxle Assembly  Installation
  1. Using a vernier caliper and straightedge, measure the dimension B shown in the illustration and check that B is greater than A.

    Standard dimension:
    A + 1.0 mm (0.039 in.) or more


3. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the cable bracket with the 2 bolts.

    Момент затяжки:
    12 Н*м{122 кгс*см, 9 фунт-сила-футов}


4. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the filler tube with the bolt.

    Момент затяжки:
    5.5 Н*м{56 кгс*см, 49 фунт-сила-дюймов}
  1. Install the ATF dipstick.



5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30.Автоматическая Трансмиссия U241E.Система Автоматической Трансмиссии.Automatic Transaxle Assembly  Installation
  1. Install the automatic transaxle with the 5 upper side mounting bolts to the engine.

    Момент затяжки:
    64 Н*м{653 кгс*см, 47 фунт-сила-футов} for bolt A
    46 Н*м{469 кгс*см, 34 фунт-сила-футов} for bolt B


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the 4 lower side mounting bolts.

    Момент затяжки:
    37 Н*м{377 кгс*см, 27 фунт-сила-футов}


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the 6 torque converter clutch mounting bolts.

    Момент затяжки:
    41 Н*м{418 кгс*см, 30 фунт-сила-футов}
    УКАЗАНИЕ:
    First install the green colored bolt and then the 5 bolts.
  1. Install the flywheel housing under cover.



6. INSTALL ENGINE MOUNTING BRACKET LH


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the mounting bracket with the 3 bolts.

    Момент затяжки:
    64 Н*м{653 кгс*см, 47 фунт-сила-футов}


7. INSTALL ENGINE MOUNTING BRACKET FR


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the mounting bracket with the 3 bolts.

    Момент затяжки:
    64 Н*м{657 кгс*см, 47 фунт-сила-футов}


8. INSTALL ENGINE MOUNTING BRACKET RR


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the mounting bracket with the 3 bolts.

    Момент затяжки:
    45 Н*м{459 кгс*см, 33 фунт-сила-футов}


9. INSTALL TRANSMISSION OIL COOLER HOSES AND TUBE
  1. Install the transmission oil cooler hoses and tube (see page RAV4_ACA30 RM0000024P8002X.html).



10. CONNECT WIRE HARNESS


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the wire harness clamps.

  1. Connect the speed sensor connectors.

  1. Connect the transaxle wire connector.

  1. Connect the park/neutral position switch connector.



11. INSTALL STARTER ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the starter with the 2 bolts.

    Момент затяжки:
    37 Н*м{377 кгс*см, 27 фунт-сила-футов}


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the starter wire with the nut.

    Момент затяжки:
    13 Н*м{133 кгс*см, 10 фунт-сила-футов}
  1. Connect the starter connector.

  1. Install the terminal nut and cover the nut with the cap.

    Момент затяжки:
    9.8 Н*м{100 кгс*см, 7 фунт-сила-дюймов}


12. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
  1. Install the engine with transaxle (see page RAV4_ACA30 RM000001BC1002X.html).



13. ADD AUTOMATIC TRANSAXLE FLUID
Fluid type:
Toyota Genuine ATF WS


14. INSPECT AUTOMATIC TRANSAXLE FLUID
  1. Inspect the automatic transaxle fluid (see page RAV4_ACA30 RM0000022UI001X.html).



15. PERFORM RESET MEMORY
  1. Perform the RESET MEMORY procedures (A/T initialization) (see page RAV4_ACA30 RM000000W7F01AX.html).