Parking Brake System -- Adjustment |
1. CHECK PARKING BRAKE LEVER TRAVEL |
Pull the parking brake lever to fully engage the parking brake.
Release the lever to disengage the parking brake.
Slowly pull the parking brake lever all the way, and count the number of clicks.
- Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf):
- 7 to 9 clicks (for 4WD and Pre-Runner)
2. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY |
w/ Console Box Lid:
(HILUX_TGN26 RM000003NEC00QX.html)
w/o Console Box Lid:
(HILUX_TGN26 RM000004QUM001X.html)
3. REMOVE REAR WHEEL |
4. ADJUST BRAKE SHOE CLEARANCE (for 4WD and Pre-Runner) |
Check that each part is installed properly.
Text in Illustration *A LH Side *B RH side *a Front - -
Measure the brake drum inner diameter and the diameter of the brake shoes. Check that the difference between the diameters is equal to the specified shoe clearance.
- Standard shoe clearance:
- 0.6 mm (0.0236 in.)
- NOTICE:
- There should be no oil or grease on the contact surfaces of the shoe lining and drum.
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5. ADJUST PARKING BRAKE LEVER TRAVEL |
Completely release the parking brake lever.
Loosen the lock nut.
Text in Illustration *1 Lock Nut *2 No. 1 Parking Brake Cable Adjusting Nut
![]() |
Turn the No. 1 parking brake cable adjusting nut until the lever travel is correct.
Tighten the lock nut.
- Torque:
- 5.2 N*m{53 kgf*cm, 46 in.*lbf}
- HINT:
- If the lever travel cannot be fully adjusted with this procedure, proceed to the Adjust Parking Brake Turn Buckle procedure.
6. ADJUST PARKING BRAKE TURN BUCKLE |
Loosen the lock nut and turn the buckle until the lever travel is correct.
Text in Illustration *1 Lock Nut *2 Turn Buckle
![]() |
Tighten the lock nut.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
7. INSPECT BRAKE WARNING LIGHT |
Operate the parking brake lever and check the illumination condition of the brake warning light.
- OK:
- The brake warning light always illuminates at the first click.
8. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY |
w/ Console Box Lid:
(HILUX_TGN26 RM000003NEA00QX.html)
w/o Console Box Lid:
(HILUX_TGN26 RM000004QUK001X.html)
9. INSTALL REAR WHEEL (for 4WD and Pre-Runner) |
Install the wheel.
- Torque:
- 105 N*m{1070 kgf*cm, 77 ft.*lbf}