Rear Leaf Spring (For 2Wd) -- Installation |
1. INSTALL REAR LEAF SPRING ASSEMBLY LH |
Install the spring to the vehicle body.
2. INSTALL NO. 2 REAR SPRING SHACKLE SUB-ASSEMBLY |
Install the spring shackle to the spring and vehicle body.
3. TEMPORARILY INSTALL SPRING SHACKLE INNER PLATE |
Temporarily install the inner plate to the shackle No. 2 with the 2 washers and 2 nuts.
- HINT:
- After stabilizing the suspension, tighten the nuts.
4. TEMPORARILY INSTALL REAR LEAF SPRING BRACKET PIN OR PIN BOLT |
Temporarily install the bracket pin with the washer and nut.
Temporarily install the set bolt.
- HINT:
- The bracket pin can be installed from either side of the spring.
- After stabilizing the suspension, tighten the nut.
5. TEMPORARILY INSTALL REAR SPRING U BOLT |
Temporarily install the 2 U bolts and U bolt seat with the 4 washers and 4 nuts.
- HINT:
- When tightening the U bolts, tighten the nuts in diagonal pairs.
6. INSTALL REAR SPRING BUMPER |
Install the spring bumper with the 2 bolts.
7. INSTALL REAR SHOCK ABSORBER ASSEMBLY |
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Install the 2 washers to the axle housing.
Install 4 new bushes to the absorber.
Install the absorber (with the 4 bushes) to the U bolt seat and frame.
Install the 2 washers.
Temporarily install the 2 bolts.
8. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY |
Connect the parking brake cable with the bolt.
- Torque:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
9. STABILIZE SUSPENSION |
Lower the vehicle.
Bounce the vehicle up and down several times to stabilize the suspension.
10. TIGHTEN SPRING SHACKLE INNER PLATE |
Tighten the plate nut.
- Torque:
- 60 N*m{612 kgf*cm, 44 ft.*lbf}
11. TIGHTEN REAR LEAF SPRING BRACKET PIN NUT |
Tighten the pin nut.
- Torque:
- 120 N*m{1224 kgf*cm, 89 ft.*lbf}
12. TIGHTEN REAR LEAF SPRING PIN SET BOLT |
Tighten the set bolt.
- Torque:
- 25 N*m{255 kgf*cm, 18 ft.*lbf}
13. TIGHTEN SPRING U BOLT SEAT NUT |
Tighten the 4 nuts.
- Torque:
- 120 N*m{1224 kgf*cm, 89 ft.*lbf}
14. INSTALL REAR WHEEL |
Install the wheel.
- Torque:
- 152 N*m{1550 kgf*cm, 112 ft.*lbf}