Rear Leaf Spring (For 2Wd) Installation

Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Rear Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL REAR LEAF SPRING ASSEMBLY LH

  2. INSTALL NO. 2 REAR SPRING SHACKLE SUB-ASSEMBLY

  3. TEMPORARILY INSTALL SPRING SHACKLE INNER PLATE

  4. TEMPORARILY INSTALL REAR LEAF SPRING BRACKET PIN OR PIN BOLT

  5. TEMPORARILY INSTALL REAR SPRING U BOLT

  6. INSTALL REAR SPRING BUMPER

  7. INSTALL REAR SHOCK ABSORBER ASSEMBLY

  8. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

  9. STABILIZE SUSPENSION

  10. TIGHTEN SPRING SHACKLE INNER PLATE

  11. TIGHTEN REAR LEAF SPRING BRACKET PIN NUT

  12. TIGHTEN REAR LEAF SPRING PIN SET BOLT

  13. TIGHTEN SPRING U BOLT SEAT NUT

  14. INSTALL REAR WHEEL

Rear Leaf Spring (For 2Wd) -- Installation



1. INSTALL REAR LEAF SPRING ASSEMBLY LH
  1. Install the spring to the vehicle body.



2. INSTALL NO. 2 REAR SPRING SHACKLE SUB-ASSEMBLY
  1. Install the spring shackle to the spring and vehicle body.



3. TEMPORARILY INSTALL SPRING SHACKLE INNER PLATE
  1. Temporarily install the inner plate to the shackle No. 2 with the 2 washers and 2 nuts.

    HINT:
    After stabilizing the suspension, tighten the nuts.


4. TEMPORARILY INSTALL REAR LEAF SPRING BRACKET PIN OR PIN BOLT
  1. Temporarily install the bracket pin with the washer and nut.

  1. Temporarily install the set bolt.

    HINT:
    1. The bracket pin can be installed from either side of the spring.
    2. After stabilizing the suspension, tighten the nut.


5. TEMPORARILY INSTALL REAR SPRING U BOLT
  1. Temporarily install the 2 U bolts and U bolt seat with the 4 washers and 4 nuts.

    HINT:
    When tightening the U bolts, tighten the nuts in diagonal pairs.


6. INSTALL REAR SPRING BUMPER
  1. Install the spring bumper with the 2 bolts.



7. INSTALL REAR SHOCK ABSORBER ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Rear Suspension.Rear Suspension System.Rear Leaf Spring (For 2Wd)  Installation
  1. Install the 2 washers to the axle housing.

  1. Install 4 new bushes to the absorber.

  1. Install the absorber (with the 4 bushes) to the U bolt seat and frame.

  1. Install the 2 washers.

  1. Temporarily install the 2 bolts.



8. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
  1. Connect the parking brake cable with the bolt.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}


9. STABILIZE SUSPENSION
  1. Lower the vehicle.

  1. Bounce the vehicle up and down several times to stabilize the suspension.



10. TIGHTEN SPRING SHACKLE INNER PLATE
  1. Tighten the plate nut.

    Torque:
    60 N*m{612 kgf*cm, 44 ft.*lbf}


11. TIGHTEN REAR LEAF SPRING BRACKET PIN NUT
  1. Tighten the pin nut.

    Torque:
    120 N*m{1224 kgf*cm, 89 ft.*lbf}


12. TIGHTEN REAR LEAF SPRING PIN SET BOLT
  1. Tighten the set bolt.

    Torque:
    25 N*m{255 kgf*cm, 18 ft.*lbf}


13. TIGHTEN SPRING U BOLT SEAT NUT
  1. Tighten the 4 nuts.

    Torque:
    120 N*m{1224 kgf*cm, 89 ft.*lbf}


14. INSTALL REAR WHEEL
  1. Install the wheel.

    Torque:
    152 N*m{1550 kgf*cm, 112 ft.*lbf}