Rear Leaf Spring (For 2Wd) Disassembly

Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Rear Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE REAR SPRING PIN BUSH

  2. REMOVE REAR SPRING SHACKLE LOWER BUSH

  3. REMOVE REAR SPRING SHACKLE UPPER BUSH

  4. DISASSEMBLE REAR SPRING ASSEMBLY

  5. REMOVE REAR SPRING SILENCER

  6. REMOVE REAR SPRING LEAF BUSH

Rear Leaf Spring (For 2Wd) -- Disassembly



1. REMOVE REAR SPRING PIN BUSH
  1. Using a screwdriver, remove the 2 bushes from the bracket pin or spring.



2. REMOVE REAR SPRING SHACKLE LOWER BUSH
  1. Using a screwdriver, remove the 2 bushes from the spring shackle or spring.



3. REMOVE REAR SPRING SHACKLE UPPER BUSH
  1. Using a screwdriver, remove the 2 bushes from the spring shackle or vehicle frame.



4. DISASSEMBLE REAR SPRING ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Secure the rear leaf spring assembly in a vise between aluminum plates.

  1. Using a brass bar and hammer, pry open the 4 spring clips of the rear No. 3 leaf spring.

    NOTICE:
    Do not damage the leaf spring.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Secure the spring with a vise as shown in the illustration.

  1. Remove the nut and center bolt.

  1. Remove the rear No. 3 spring spacer.

  1. Remove the rear No. 1 spring spacer.



5. REMOVE REAR SPRING SILENCER
  1. Remove the 4 rear spring silencers from the leaf spring.



6. REMOVE REAR SPRING LEAF BUSH
  1. Fix the spring in place with a vise.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a metal saw, cut both ends of the bush.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Rear Suspension.Rear Suspension System.Rear Leaf Spring (For 2Wd)  Disassembly
  1. Using SST and a press, press out the 2 bushes.

    SST
    09950-60010(09951-00350)
    09950-70010(09951-07100)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a chisel and hammer, tap out the 2 outer tubes.