Front Upper Suspension Arm (For 2Wd) Installation

Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Front Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL FRONT UPPER BALL JOINT

  2. INSTALL UPPER BALL JOINT DUST COVER

  3. INSTALL FRONT UPPER SUSPENSION ARM BUSH

  4. TEMPORARILY INSTALL FRONT UPPER SUSPENSION ARM ASSEMBLY LH

  5. CONNECT FRONT FLEXIBLE HOSE

  6. INSTALL FRONT WHEEL

  7. STABILIZE SUSPENSION

  8. TIGHTEN FRONT UPPER SUSPENSION ARM ASSEMBLY LH

  9. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Upper Suspension Arm (For 2Wd) -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. INSTALL FRONT UPPER BALL JOINT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Upper Suspension Arm (For 2Wd)  Installation
  1. Using SST and a press, press in a new upper ball joint.

    SST
    09612-30012
    09223-00010
  1. Using a snap ring expander, install a new snap ring.

    NOTICE:
    Make sure the snap ring is securely installed in the groove.


2. INSTALL UPPER BALL JOINT DUST COVER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Upper Suspension Arm (For 2Wd)  Installation
  1. Pack the upper ball joint with MP grease No. 2.

    Text in Illustration
    *1
    MP Grease No. 2
    Grease capacity:
    8.0 g (0.282 oz.)
  1. Apply MP grease No. 2 to the locations shown in the illustration.

    NOTICE:
    Do not apply MP grease No. 2 to the tapered or threaded parts of the ball joint.
  1. Install a new dust cover to the upper arm.

  1. Install a new dust cover set ring.



3. INSTALL FRONT UPPER SUSPENSION ARM BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Upper Suspension Arm (For 2Wd)  Installation
  1. Using SST and a press, press in a new upper arm bush.

    SST
    09710-22021(09710-01031)


4. TEMPORARILY INSTALL FRONT UPPER SUSPENSION ARM ASSEMBLY LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Upper Suspension Arm (For 2Wd)  Installation
  1. Temporarily install the upper arm with the 2 bolts and 2 nuts.

    HINT:
    Fix the nuts in place and temporarily install the bolts.
  1. Install the upper arm to the front axle with the nut.

    Torque:
    110 N*m{1122 kgf*cm, 81 ft.*lbf}
  1. Install a new clip.



5. CONNECT FRONT FLEXIBLE HOSE
  1. Connect the front flexible hose with the bolt.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


6. INSTALL FRONT WHEEL
Torque:
152 N*m{1550 kgf*cm, 112 ft.*lbf}


7. STABILIZE SUSPENSION
  1. Lower the vehicle.

  1. Press down on the vehicle several times to stabilize the suspension.



8. TIGHTEN FRONT UPPER SUSPENSION ARM ASSEMBLY LH
  1. Tighten the 2 bolts of the upper arm.

    Torque:
    85 N*m{867 kgf*cm, 63 ft.*lbf}


9. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(HILUX_TGN26 RM0000037JW00RX.html)