Rear Differential Carrier Assembly (W/ Differential Lock) Installation

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Axle And Differential. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

  2. CONNECT REAR DIFFERENTIAL LOCK ACTUATOR BREATHER TUBE

  3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH

  4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

  5. INSTALL REAR PROPELLER SHAFT ASSEMBLY

  6. ADD DIFFERENTIAL OIL

  7. BLEED AIR FROM BRAKE LINE

  8. ADJUST PARKING BRAKE

  9. INSTALL REAR WHEEL

  10. CHECK ABS SPEED SENSOR SIGNAL

Rear Differential Carrier Assembly (W/ Differential Lock) -- Installation



1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

  1. Clean the contact surfaces of the differential carrier and axle housing.

    NOTICE:
    Be careful not to damage the installation surface.

  1. Install the differential carrier and a new gasket with the 10 nuts and washers.

    Torque:
    25 N*m{255 kgf*cm, 18 ft.*lbf}
    NOTICE:
    Be careful to install the gasket without tearing it.


2. CONNECT REAR DIFFERENTIAL LOCK ACTUATOR BREATHER TUBE

  1. Connect the rear differential lock actuator breather tube.

  1. Connect the 2 connectors.



3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
(HILUX_TGN26 RM000000ZZT01XX.html)


4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH
HINT:
Use the same procedure described for the LH side.


5. INSTALL REAR PROPELLER SHAFT ASSEMBLY
(HILUX_TGN26 RM000000ZZ101UX.html)


6. ADD DIFFERENTIAL OIL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Rear Differential Carrier Assembly (W/ Differential Lock) Installation

  1. Add differential oil so that the oil level is within 5 mm (0 to 0.196 in.) from the bottom lip of the differential filler plug hole.

    Text in Illustration
    *a
    		0 to 5 mm (0 to 0.196 in.)
    NOTICE:
    1. After changing the oil, drive the vehicle, and then check the oil level again.
    2. Too much or too little oil will lead to differential problems.
    If necessary, fill the differential carrier with hypoid gear oil.
    Recommended Viscosity:
    Item
    		Temperature
    		Viscosity
    Front Differential (w/ A.D.D.)
    		SAE 75W-90
    Front Differential (w/o A.D.D.)
    Rear Differential
    		Above -18°C (0°F)
    		SAE 90
    Below -18°C (0°F)
    		SAE 80W-90 or SAE 80W
    Differential Oil Type:
    Item
    		Oil type
    Front Differential
    Rear Differential (w/ Differential Lock)
    Rear Differential (w/o Differential Lock)
    		Hypoid gear oil API GL-5 or equivalent
    Rear Differential (for LSD)
    		Hypoid gear oil LSD API GL-5 or equivalent
    Standard Front Differential Oil Capacity:
    Item
    		Capacity
    w/o A.D.D.
    		1.40 to 1.50 liters (1.48 to 1.58 US qts., 1.23 to 1.32 Imp. qts.)
    w/ A.D.D.
    		1.60 to 1.70 liters (1.69 to 1.79 US qts., 1.41 to 1.49 Imp. qts.)
    Standard Rear Differential Oil Capacity:
    Item
    		Capacity
    w/o Differential Lock
    		3.30 to 3.40 liters (3.49 to 3.59 US qts., 2.91 to 2.99 Imp. qts.)
    for LSD
    for DANA Made
    w/ Differential Lock
    		2.85 to 2.95 liters (3.01 to 3.12 US qts., 2.51 to 2.59 Imp. qts.)

  1. Check for oil leakage when the oil level is low.

  1. Install a new gasket and the differential filler plug.

    Torque:
    for front differential:
    39 N*m{400 kgf*cm, 29 ft.*lbf}
    for rear differential:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


7. BLEED AIR FROM BRAKE LINE

  1. w/ VSC:
    (HILUX_TGN26 RM0000010K301DX.html)

  1. w/o VSC:
    (HILUX_TGN26 RM0000010K301EX.html)



8. ADJUST PARKING BRAKE
(HILUX_TGN26 RM0000010M100ZX.html)


9. INSTALL REAR WHEEL

  1. Install the wheel.

    Torque:
    105 N*m{1070 kgf*cm, 77 ft.*lbf}


10. CHECK ABS SPEED SENSOR SIGNAL

  1. w/ VSC:
    (HILUX_TGN26 RM000000XHT091X.html)

  1. w/o VSC:
    (HILUX_TGN26 RM000000XHT0BEX.html)