Rear Axle Shaft Reassembly

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Axle And Differential. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL REAR AXLE SHAFT BEARING LH

  2. INSTALL REAR AXLE SHAFT OUTER OIL SEAL

  3. INSTALL REAR AXLE HUB BOLT LH

  4. INSTALL BACKING PLATE TO REAR AXLE HOUSING SETTING BOLT

  5. INSTALL REAR AXLE BEARING INNER RETAINER LH (w/o ABS)

  6. INSTALL REAR AXLE BEARING INNER RETAINER LH AND REAR SKID CONTROL ROTOR (w/ ABS)

Rear Axle Shaft -- Reassembly



1. INSTALL REAR AXLE SHAFT BEARING LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Rear Axle Shaft Reassembly

  1. Using SST and a press, press in a new bearing.

    SST
    09515-21010
    09950-60020(09951-00810)


2. INSTALL REAR AXLE SHAFT OUTER OIL SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Rear Axle Shaft Reassembly

  1. Using SST and a hammer, tap in a new oil seal.

    SST
    09950-60020(09951-00680)
    09950-70010(09951-07150)


3. INSTALL REAR AXLE HUB BOLT LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Rear Axle Shaft Reassembly

  1. Install a new gasket and the deflector to the axle shaft.

    Text in Illustration
    *A
    		for 2WD
    *B
    		for 4WD and Pre-Runner
    *1
    		Oil Drain Hole
    HINT:
    Align the 3 oil drain holes.

  1. for 2WD:
    Pass 5 new hub bolts through the axle hub.

  1. for 4WD and Pre-Runner:
    Pass 6 new hub bolts through the axle hub.

  1. Secure the axle shaft between aluminum plates in a vise.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. for 2WD:
    Temporarily install a washer and nut to each of the 5 hub bolts as shown in the illustration.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. for 4WD and Pre-Runner:
    Temporarily install a washer and nut to each of the 6 hub bolts as shown in the illustration.

  1. Install the hub bolts by tightening each nut.

  1. Remove the washer and nut from each hub bolt.



4. INSTALL BACKING PLATE TO REAR AXLE HOUSING SETTING BOLT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Position the backing plate on the bearing case.

  1. Using 2 socket wrenches and a press, press in 4 new setting bolts.



5. INSTALL REAR AXLE BEARING INNER RETAINER LH (w/o ABS)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Rear Axle Shaft Reassembly

  1. Heat a new retainer to approximately 70 to 130°C (158 to 266°F).

  1. Install a new shaft washer and the retainer to the axle shaft as shown in the illustration.

    Text in Illustration
    *1
    		Tapered Surface
    *2
    		Chamfered Surface
    NOTICE:
    1. Install the shaft washer with its tapered surface facing downward.
    2. Install the retainer with its chamfered surface facing downward.

  1. Using SST and a press, press in the axle shaft.

    SST
    09951-01100
    09631-12090
    09726-40010

  1. Using a snap ring expander, install a new snap ring.



6. INSTALL REAR AXLE BEARING INNER RETAINER LH AND REAR SKID CONTROL ROTOR (w/ ABS)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Rear Axle Shaft Reassembly

  1. Using SST and a press, press in a new skid control rotor and a new retainer to the axle shaft until the lengths are as specified.

    SST
    09951-01100
    09631-12090
    09726-40010
    Standard Length:
    Length A
    		Length B
    133.2 +/-0.6 mm (5.244 +/-0.0236 in.)
    		56 mm (2.205 in.)
    NOTICE:
    If this installation measurement is not followed precisely, oil leaks and other mechanical failures will result. Follow the assembly instructions closely, and confirm that parts have been installed so that the lengths are as specified.
    HINT:
    It may be easier to verify that the lengths are as specified by adding the length of SST to the standard length, and then measuring the height from the surface of the press.