Input Shaft Disassembly

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
R150Fr151F R156F Manual Transmission Transaxle. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE INPUT SHAFT BEARING

  2. REMOVE FRONT BEARING SHAFT SNAP RING

  3. REMOVE INPUT SHAFT FRONT BEARING

  4. INSPECT NO. 2 SYNCHRONIZER RING

Input Shaft -- Disassembly



1. REMOVE INPUT SHAFT BEARING
  1. Remove the bearing from the input shaft.



2. REMOVE FRONT BEARING SHAFT SNAP RING
  1. Using a snap ring expander, remove the snap ring from the input shaft.



3. REMOVE INPUT SHAFT FRONT BEARING


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.R150Fr151F R156F Manual Transmission Transaxle.Manual Transmission System.Input Shaft  Disassembly
  1. Using SST and a press, press out the front bearing from the input shaft.

    SST
    09950-00020


4. INSPECT NO. 2 SYNCHRONIZER RING


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.R150Fr151F R156F Manual Transmission Transaxle.Manual Transmission System.Input Shaft  Disassembly
  1. Apply gear oil to the cone of the input shaft, and check that it does not turn in either direction while pushing the No. 2 synchronizer ring.

    Text in Illustration
    *a
    Locks
    If it can turn, replace the No. 2 synchronizer ring.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.R150Fr151F R156F Manual Transmission Transaxle.Manual Transmission System.Input Shaft  Disassembly
  1. Push the No. 2 synchronizer ring against the cone of the input shaft. Measure the clearance between the No. 2 synchronizer ring and input shaft.

    Standard clearance:
    0.70 to 1.70 mm (0.0276 to 0.0669 in.)
    If the clearance is not as specified, replace the No. 2 synchronizer ring with a new one.