Clutch Unit Removal

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Clutch. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY

  2. REMOVE CLUTCH RELEASE FORK BOOT

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY

  4. REMOVE RELEASE FORK SUPPORT

  5. REMOVE CLUTCH COVER ASSEMBLY

  6. REMOVE CLUTCH DISC ASSEMBLY

Clutch Unit -- Removal



1. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY
for R150/R151/R156: (HILUX_TGN26 RM0000011B201AX.html)
for R150F/R151F/R156F: (HILUX_TGN26 RM0000011AL00YX.html)


2. REMOVE CLUTCH RELEASE FORK BOOT


3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY

  1. Remove the clutch release bearing assembly together with the clutch release fork sub-assembly from the clutch housing.

  1. Remove the clutch release fork sub-assembly from the clutch release bearing assembly.

  1. Remove the release bearing hub clip from the clutch release bearing assembly.



4. REMOVE RELEASE FORK SUPPORT

  1. Remove the release fork support from the manual transmission unit.



5. REMOVE CLUTCH COVER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Clutch.Clutch System.Clutch Unit Removal

  1. Place matchmarks on the clutch cover and flywheel.

    Text in Illustration
    *1
    		Matchmark

  1. Loosen each set bolt one turn at a time until spring tension is released.

  1. Remove the 6 set bolts and pull off the clutch cover.

    NOTICE:
    Do not drop the clutch disc.


6. REMOVE CLUTCH DISC ASSEMBLY
NOTICE:
Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.