Clutch Release Cylinder Installation

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Clutch. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

  2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

  3. BLEED AIR FROM CLUTCH PIPE LINE

  4. CHECK FOR CLUTCH FLUID LEAKAGE

  5. CHECK FLUID LEVEL IN RESERVOIR

Clutch Release Cylinder -- Installation



1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

  1. Install the clutch release cylinder with the 2 bolts.

    Torque:
    for TR Engine series:
    12 N*m{120 kgf*cm, 9 ft.*lbf}
    for 1KD-FTV, 2KD-FTV:
    12 N*m{119 kgf*cm, 9 ft.*lbf}


2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

  1. Using a union nut wrench, connect the clutch release cylinder to flexible hose tube.

    Torque:
    15 N*m{155 kgf*cm, 11 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1003X.html).


3. BLEED AIR FROM CLUTCH PIPE LINE
(HILUX_TGN26 RM0000010R704TX.html)


4. CHECK FOR CLUTCH FLUID LEAKAGE
HINT:
Check for leaks in the clutch system.


5. CHECK FLUID LEVEL IN RESERVOIR

  1. Check for brake fluid leaks.

  1. Check the brake fluid level in the reservoir (HILUX_TGN26 RM0000010K400UX_01_0001.html).

  1. Install the brake master cylinder reservoir filler cap assembly.